Eaton Power-Sure 700, Instruction Manual

Page 1: ...Instruction manual Effective September 2015 Supersedes September 2013 Power Sure 700...

Page 2: ...FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF...

Page 3: ...allation 5 Unpacking 5 Storing 5 Choice of location 5 Inspection 5 Installation procedure 5 Input wire size grounding and output wiring 5 Startup sequence 7 Preventive maintenance 7 General troublesho...

Page 4: ...iv Power Sure 700 Instruction manual IM1002004E September 2015 www powerquality eaton com...

Page 5: ...thermal sensors are strategically located at critical points on the regulator assemblies and transformer The main AC input circuit breaker must be turned off in order to reset the ALERT light Protecti...

Page 6: ...ion Input electronic circuit breakers Nationwide customer support service Specifications Dynamic electrical specifications Output maintained to within 3 of nominal a Input 10 to 23 of the nominal rate...

Page 7: ...e system The power transformer is manufactured with a unique method of shielding which produces very low capacitive coupling between the primary and secondary This low coupling provides excellent atte...

Page 8: ...40 1955 8 x 1839 0 x 1229 4 Frequency 6 60 Hz 5 50 Hz Nominal output voltage Wye output L L L N G L 120 208 M 230 400 N 277 480 P 347 600 A Units with no surge protection option bypass option or meter...

Page 9: ...learance to allow a free flow of air Allow at least 4 00 inches 101 6 mm of space between the unit and the wall or other equipment Allow enough space for maintenance on all four sides of larger units...

Page 10: ...100 350 500 3 125 400 3 0 a 3 150 500 250 kcmil a 2 225 800 500 kcmil a 1 0 300 1000 500 kcmil b 2 0 500 1600 500 kcmil c 4 0 a 2 pcs b 3 pcs c 4 pcs d 5 pcs Note N Refer to NEC for output wire size...

Page 11: ...horted mode When this happens normally the fusible link in series with the SCR will be blown open to clear the short and prevent damage to the transformers The individual SCR can be checked with an oh...

Page 12: ...ce checks are not interfered by fan motor coils Also remove main semi conductor fuse located on all three SCR assemblies and any wires attached to the fuse Each power module contains two inverse paral...

Page 13: ...on the card 3 Turn on AC input breaker to unit IMPORTANT Extreme caution must be taken when measuring voltages on Molex connectors Do not press meter leads into connectors or bend connectors back 4 Me...

Page 14: ...this adjustment on phase 1 you may see the output voltage change from line to neutral on two phases It is best to use procedures in Steps 1 9 adjusting Final testing and adjustment 1 Connect AC voltm...

Page 15: ...ment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 4 Unit component location diagram 10 15 kVA 60 Hz all input voltages 10 15 kVA 50 Hz all input voltages and 25 30 kV...

Page 16: ...12 Final testing and adjustment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 5 Unit component location diagram 45 150 kVA 60 Hz 30 100 kVA 50 Hz...

Page 17: ...13 Final testing and adjustment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 6 Power Sure 700 50K component location...

Page 18: ...14 Final testing and adjustment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 7 Power Sure 700 75 150K component location...

Page 19: ...iagram 225 300 kVA 50 60 Hz all voltages Left Side View Front View Right Side View Rear View Output Terminals Cabinet Cooling Fan Heatsink Assembly With Snubber Card Heatsink Assembly Cooling Fan Powe...

Page 20: ...16 Final testing and adjustment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 9 Unit component location diagram 500 kVA 50 Hz and 60 Hz all voltages...

Page 21: ...ent Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 10 10 30 kVA heat sink layout a a Heat sink layout does not necessarily follow kVA size shown Input voltage is also a...

Page 22: ...ent Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 11 45 150 kVA heat sink layout a a Heat sink layout does not necessarily follow kVA size shown Input voltage is also...

Page 23: ...nt Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 12 225 300 kVA heat sink layout a a Heat sink layout does not necessarily follow kVA size shown Input voltage is also...

Page 24: ...ment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 13 500 kVA heat sink layout a a Heat sink layout does not necessarily follow kVA size shown Input voltage is also a...

Page 25: ...21 Final testing and adjustment Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 14 Control board 49120 407415...

Page 26: ...y Parts kits Table 5 50 and 60 Hz all voltages kVA size Kit price U S funds 10 kVA Consult factory 15 kVA Consult factory 25 50 kVA Consult factory 75 kVA Consult factory 100 125 kVA Consult factory 1...

Page 27: ...23 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Technical diagrams Figure 15 Generic circuit diagram primary SCR no bypass...

Page 28: ...24 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 16 Generic circuit diagram primary SCR with bypass...

Page 29: ...25 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 17 Generic circuit diagram secondary SCR no bypass...

Page 30: ...26 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 18 Generic circuit diagram secondary SCR with bypass...

Page 31: ...27 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 19 Installation diagram Power Sure 700 10 15 kVA with optional bypass...

Page 32: ...28 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 20 Installation diagram Power Sure 700 10 30 kVA with optional meter and bypass...

Page 33: ...29 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 21 Installation diagram Power Sure 700 45K with optional meter and bypass...

Page 34: ...30 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 22 Installation diagram Power Sure 700 50K with bypass and optional meter...

Page 35: ...31 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 23 Installation diagram Power Sure 700 50K with bypass and optional meter top and bottom view...

Page 36: ...32 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 24 Installation diagram Power Sure 700 75 150K with bypass and optional meter...

Page 37: ...33 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 25 Installation diagram Power Sure 700 75 150K with bypass and optional meter top and bottom view...

Page 38: ...34 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 26 Installation diagram Power Sure 700 225 300K with bypass and optional meter...

Page 39: ...35 Technical diagrams Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 27 Installation diagram Power Sure 700 500K with bypass and optional meter...

Page 40: ...25 Yes Yes 76 0 x 34 4 x 35 5 14 748 2 137 150 Yes Yes 76 0 x 34 4 x 35 5 17 698 2 240 225 Yes Yes 77 4 x 56 0 x 41 5 23 000 3 300 300 Yes Yes 77 4 x 56 0 x 41 5 30 750 4 000 500 Yes Yes 77 0 x 72 4 x...

Page 41: ...emp is corrected The main AC input breaker must be turned off in order to reset the ALERT light Alert light An indicator light indicates if the output has been disabled by one of the following conditi...

Page 42: ...38 Warranty Instruction manual IM1002004E September 2015 www powerquality eaton com Figure 28 Performance Checklist...

Page 43: ...39 Instruction manual IM01002002E September 2015 www eaton com...

Page 44: ...a world that demands more With over 100 years experience in electrical power management we have the expertise to see beyond today From ground breaking products to turnkey design and engineering servi...