Eaton Power Xpert 9395P-900 Series Installation And Operation Manual Download

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TABLE OF CONTENTS

Eaton

Power Xpert

9395P-900 UPS Installation and Operation Manual P-164000501—Rev 09

www.eaton.com/powerquality

TABLE OF CONTENTS

Eaton End-User License Agreement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

1.1

Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

1.1.1

Two UPM UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

1.1.2

Two UPM UPS with an FI-UPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

1.1.3

Three UPM UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

1.1.4

Three UPM Plus 1 UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5

1.2

UPS Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

1.2.1

Installation Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

1.2.2

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

1.2.3

Customer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

1.2.4

Advanced Battery Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

1.2.5

Power Management Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

1.3

Options and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7

1.3.1

Integrated Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7

1.3.2

Field Installed UPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7

1.3.3

Sync Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7

1.3.4

Single-Feed Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7

1.3.6

Input Output Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

1.3.7

Continuous Static Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

1.3.8

Inherent Redundancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

1.3.9

Energy Saver and High Alert Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

1.3.10 Variable Module Management System and High Alert Modes.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

1.3.11 Monitoring and Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-9

1.4

Battery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-9

1.5

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-10

1.6

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-10

1.7

Symbols, Controls, and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-11

1.8

For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-11

1.9

Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

1.10 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12

SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

UPS INSTALLATION PLAN AND UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

3.1

Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

3.2

Preparing the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

3.2.1

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

3.2.2

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

3.2.3

UPS System Power Wiring Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-16

3.2.4

UPS System Interface Wiring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-38

3.2.5

Distributed Bypass Power Wiring Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-39

3.3

Inspecting and Unpacking the UPS Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-39

UPS SYSTEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

4.1

Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Summary of Contents for Power Xpert 9395P-900 Series

Page 1: ...Eaton Power Xpert 9395P High Performance 9395P 900 UPS 900 kW 900 kVA Installation and Operation Manual For use with Two UPM 450 600 kVA Three UPM 675 900 kVA and Plus 1 675 900 kVA UPS Models...

Page 2: ......

Page 3: ...Eaton Power Xpert 9395P High Performance 9395P 900 UPS 900 kW 900 kVA Installation and Operation Manual For use with Two UPM 450 600 kVA Three UPM 675 900 kVA and Plus 1 675 900 kVA UPS Models...

Page 4: ...ions or additional measures may be needed to prevent electromagnetic disturbances AVERTISSEMENT Les ventes et la distribution de ce produit sont limit es aux partenaires avis s EN CEI 62040 2 Des rest...

Page 5: ...going restriction is prohibited by applicable law or applicable open source license to and only to any open source software component that is incorporated into the Firmware if any Copyright laws and i...

Page 6: ...ailure to enforce or delay in enforcing any provision of this Agreement will not constitute a waiver of any rights under any provisions of this Agreement 5 6 Entire Agreement This Agreement constitute...

Page 7: ...torneys fees and expenses arising out of or in connection with any breach of this Agreement 5 12 Open Source Software The Firmware may contain certain components owned by Eaton that are provided with...

Page 8: ...This page intentionally left blank...

Page 9: ...ation 1 8 1 3 7 Continuous Static Switch 1 8 1 3 8 Inherent Redundancy 1 8 1 3 9 Energy Saver and High Alert Modes 1 8 1 3 10 Variable Module Management System and High Alert Modes 1 8 1 3 11 Monitori...

Page 10: ...TIONS AND ACCESSORIES 5 1 5 1 Installing an Optional Hot Sync CAN Bridge Card 5 2 5 2 Installing Distributed Bypass Control Wiring 5 4 5 3 Installing an Optional Remote Monitor Panel II 5 9 5 4 Instal...

Page 11: ...ration using the Color Touchscreen Control Panel 7 27 7 4 1 Starting the UPS in Online Mode 7 27 7 4 2 Using the Remote Emergency Power off Switch 7 28 7 5 Multiple UPS Distributed Bypass Operation 7...

Page 12: ...forming Preventive Maintenance 9 2 9 2 1 DAILY Maintenance 9 2 9 2 2 MONTHLY Maintenance 9 2 9 2 3 PERIODIC Maintenance 9 6 9 2 4 ANNUAL Maintenance 9 6 9 2 5 BATTERY Maintenance 9 6 9 3 Installing Ba...

Page 13: ...sions 3 16 Figure 3 18 UPS Cabinet as Shipped on Pallet ISBM Section 3 42 Figure 3 19 UPS Cabinet as Shipped on Pallet UPM Section 3 43 Figure 4 1 Removing the ISBM Section Left Side Shipping Bracket...

Page 14: ...ommon Battery Dual Feed Configuration Continuous Static Switch 6 10 Figure 6 6 Four UPM Common Rectifier Feed Separate Battery Dual Feed Configuration Continuous Static Switch 6 11 Figure 6 7 Three UP...

Page 15: ...Screen 7 16 Figure 7 23 System Events Screen 7 17 Figure 7 24 User Log Screen 7 18 Figure 7 25 User Log Detail Screen 7 18 Figure 7 26 System Status Screen 7 19 Figure 7 27 Module Controls Screen 7 19...

Page 16: ...LIST OF FIGURES viii Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 17: ...ing with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power in...

Page 18: ...S The Power Xpert 9395P 900 Two UPM UPS 450 600 kVA contains two sections see Figure 1 1 l an ISBM or an IOM section rated for a maximum of 900 kVA to provide future upgradability l a UPM section cont...

Page 19: ...um of 900 kVA to provide future upgradability l a UPM section containing two UPMs each UPM rated for a maximum of 300 kVA for a total maximum of 600 kVA l an FI UPM section to provide N 1 redundancy f...

Page 20: ...pert 9395P 900 Three UPM UPS model 675 900 kVA contains two sections see Figure 1 3 l an ISBM or an IOM section rated for a maximum of 1200 kVA to provide future upgradability l a UPM section containi...

Page 21: ...s rated for a maximum of 300 kVA for a total maximum of 900 kVA l an FI UPM section which provides N 1 redundancy for the system see paragraph 1 3 2 Figure 1 4 Eaton Xpert 9395P 900 Three UPM Plus 1 F...

Page 22: ...configurations may limit the number of inputs available The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chapter 8 Communication for additional information l...

Page 23: ...f transfer switches The Sync Control is housed in a wall mounted panel that can be located between the UPS units for easy wiring 1 3 4 Single Feed Kit An optional kit is available for converting the d...

Page 24: ...Normal mode Energy Saver mode maximizes efficiency by eliminating unnecessary power conversion when the commercial power source is within acceptable voltage and frequency limits In this mode the UPS...

Page 25: ...ction on your behalf It s also powered by CATechnologies bringing together the best in hardware and software Like a second set of eyes on your power infrastructure PredictPulse provides 24 7 remote mo...

Page 26: ...pply to the UPS system being installed or operated 1 6 Conventions Used in This Manual This manual uses these type conventions l Bold type highlights important concepts in discussions key terms in pro...

Page 27: ...f the standard and optional features procedures for using with the UPS and information about maintenance Refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 1...

Page 28: ...liability Center at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the following e mail address for...

Page 29: ...rry live voltage even when the UPS is disconnected from an AC source l To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of...

Page 30: ...t le bon fonctionnement du produit Lors de la v rification du fonctionnement de l UPS ne pas enlever la mise la terre si des charges y sont raccord es l Ne pas ouvrir ni ab mer les batteries L lectrol...

Page 31: ...os es des flammes l Garder les portes de l onduleur ferm es et les panneaux avant en place pour garantir une circulation ad quate de l air de refroidissement et pour prot ger le personnel des tensions...

Page 32: ...fourche vers le haut l Ins rer compl tement les fourches dans les passages de fourche de la base NE PAS ins rer partiellement les fourches dans les passages pour d placer l armoire l Il est possible...

Page 33: ...Section I Installation...

Page 34: ......

Page 35: ...al requirements specified 3 2 1 Environmental Considerations Make sure that the environment for the 9395P UPS meets the following operating restrictions The environmental requirements specified below...

Page 36: ...4 classifications If the UPS is used in a more aggressive environment it can cause reduced product life and possibly early failure If the installation location does not meet the recommended environmen...

Page 37: ...9395P 900 750 Eaton 9395P 900 675 ISBM CSS 808 1782 764 1684 3XUPM 1658 3656 1611 3552 FI UPM 496 1094 475 1047 Eaton 9395P 900 600 Eaton 9395P 900 600 Eaton 9395P 900 550 Eaton 9395P 900 500 Eaton 9...

Page 38: ...000 CFM Eaton 9395P 900 600 CSS 600 kVA 550 kW 480 480 21 1 72 2 Eaton 9395P 900 550 CSS 550 kVA 550 kW 480 480 21 1 72 2 Eaton 9395P 900 500 CSS 500 kVA 500 kW 480 480 18 7 63 8 Eaton 9395P 900 450 C...

Page 39: ...7 4 Eaton 9395P 900 500 CSS 500 kVA 500 kW 400 400 20 6 70 4 Eaton 9395P 900 450 CSS 450 kVA 450 kW 400 400 18 5 63 3 NOTE CSS Continuous Static Switch IOM Input Output Module Table 3 6 380V Air Condi...

Page 40: ...Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality Figure 3 1 UPS Cabinet Dimensions Three UPM Front View Figure 3 2 UPS Cabinet Dimensions Two UPM Front View 1880 74 0 3...

Page 41: ...on and Operation Manual P 164000501 Rev 09 www eaton com powerquality 3 7 Figure 3 3 UPS Cabinet Dimensions Right Side View Figure 3 4 ISBM Section Dimensions Front View 871 7 34 3 830 32 7 40 1 6 Dim...

Page 42: ...000501 Rev 09 www eaton com powerquality Figure 3 5 ISBM Section Dimensions Top View Figure 3 6 ISBM Section Dimensions Bottom View Front Dimensions are in millimeters inches 810 31 9 263 53 10 4 644...

Page 43: ...P 164000501 Rev 09 www eaton com powerquality 3 9 Figure 3 7 UPM Section Dimensions Three UPM Front View Figure 3 8 UPM Section Dimensions Three UPM Top View Dimensions are in millimeters inches 1880...

Page 44: ...nual P 164000501 Rev 09 www eaton com powerquality Figure 3 9 UPM Section Dimensions Two UPM Front View Figure 3 10 UPM Section Dimensions Two UPM Top View Dimensions are in millimeters inches 1880 74...

Page 45: ...tion Manual P 164000501 Rev 09 www eaton com powerquality 3 11 Figure 3 11 UPM Section Dimensions FI UPM Front View Figure 3 12 UPM Section Dimensions FI UPM Top View Dimensions are in millimeters inc...

Page 46: ...eaton com powerquality Figure 3 13 UPS Center of Gravity FI UPM and 3X UPMs FI UPM 1880 74 0 Side View A B ISBM IOM 3XUPM Front View DIMENSIONS MM IN CENTER OF GRAVITY THREE UPMS 361 14 3 362 14 3 35...

Page 47: ...n com powerquality 3 13 Figure 3 14 UPS Center of Gravity FI UPM and 2X UPMs 759 29 9 2119 83 4 1880 74 0 Side View A B Front View DIMENSIONS MM IN CENTER OF GRAVITY THREE UPMS 361 14 3 362 14 3 357 1...

Page 48: ...n Manual P 164000501 Rev 09 www eaton com powerquality Figure 3 15 UPS Center of Gravity 3X UPMs 2172 85 5 983 38 7 1029 40 5 Side View Front View ISBM 3XUPM DIMENSIONS MM IN CENTER OF GRAVITY THREE U...

Page 49: ...ual P 164000501 Rev 09 www eaton com powerquality 3 15 Figure 3 16 UPS Center of Gravity 2X UPMs 759 29 9 1850 72 8 1880 74 0 Side View A B ISBM 2XUPM Front View DIMENSIONS MM IN CENTER OF GRAVITY TWO...

Page 50: ...personnel l If installing a maintenance bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rect...

Page 51: ...lect overcurrent protection input battery and output breakers according to the UPS nameplate rated for either 80 or 100 l Follow all applicable NEC and local codes For three or four UPM external wirin...

Page 52: ...t letters A C and D map to Figure 6 15 NOTE V Bypass wiring data is not applicable to IOM configurations Battery Conductor Sizing Eaton strongly recommends using the specified DC conductor size and qu...

Page 53: ...603 603 603 658 Minimum Conductor Size Number per Pole 1 Positive 1 Negative AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Amps 812...

Page 54: ...map to Figure 6 15 NOTE V Bypass wiring data is not applicable to IOM configurations Battery Conductor Sizing Eaton strongly recommends using the specified DC conductor size and quantity shown above...

Page 55: ...603 603 658 Minimum Conductor Size Number per Pole 1 Positive 1 Negative AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Amps 541 601 6...

Page 56: ...4 500 4 500 5 500 5 500 6 500 6 NOTE VCallout letters A B C and D map to Figure 6 5 Callout letters A C and D map to Figure 6 15 NOTE V Bypass wiring data is not applicable to IOM configurations Batt...

Page 57: ...PM 1 Positive 1 Negative C Amps per UPM 603 603 603 603 603 603 603 Minimum Conductor Size Number per Pole AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Five W...

Page 58: ...0 5 500 6 500 6 500 6 NOTE VCallout letters A B C and D map to Figure 6 5 Callout letters A C and D map to Figure 6 15 NOTE V Bypass wiring data is not applicable to IOM configurations Battery Conduct...

Page 59: ...PM 1 Positive 1 Negative C Amps per UPM 603 603 603 603 603 603 603 Minimum Conductor Size Number per Pole AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Five W...

Page 60: ...00 5 500 6 500 6 500 6 NOTE VCallout letters A B C and D map to Figure 6 5 Callout letters A C and D map to Figure 6 15 NOTE V Bypass wiring data is not applicable to IOM configurations Battery Conduc...

Page 61: ...00 6 500 8 500 8 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 684 760 836 912 1026 1139 1253 Minimum Conductor Size Number per Phase AWG or kcmil each 500 4 50...

Page 62: ...UPM 2 E9A UPM 3 E9A UPM 4 Phase A 4 stud mounting 14 2 10 4 M8 E10A UPM 1 E10A UPM 2 E10A UPM 3 E10A UPM 4 Phase B 4 stud mounting 14 2 10 4 M8 E11A UPM 1 E11A UPM 2 E11A UPM 3 E11A UPM 4 Phase C 4 s...

Page 63: ...76 56 M12 AC Output to Critical Load E9 Phase A 6 2 bolt mounting 76 56 M12 E10 Phase B 6 2 bolt mounting 76 56 M12 E11 Phase C 6 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect...

Page 64: ...Bolt Grade 5 M12 x 50 mm 86 Rectifier Input Bypass Input Battery Input Output 180190078 115 Flat Washer M12 202 Rectifier Input Bypass Input Battery Input Output and Ground 180500036 120 Conical Washe...

Page 65: ...nimum Conduit Trade Size Number of Conduits Eaton 9395P 900 900 Eaton 9395P 900 900 Eaton 9395P 900 825 480 Vac AC Input to UPS Rectifier A B C Ground 4 3 5 AC Input to Bypass and Output A B C Ground...

Page 66: ...ative Ground 8 3 5 4 Eaton 9395P 900 600 415 Vac AC Input to UPS Rectifier A B C Ground 6 3 6 AC Input to Bypass and Output A B C Ground 5 3 5 DC Common Battery Battery Positive Negative Ground 8 3 8...

Page 67: ...nd 6 3 6 DC Common Battery Battery Positive Negative Ground 8 3 5 4 Eaton 9395P 900 675 400 Vac 380 Vac AC Input to UPS Rectifier A B C Ground 6 3 6 AC Input to Bypass and Output A B C Ground 6 3 6 DC...

Page 68: ...pecified for an 825 kVA UPS NOTE 2V Bypass conduit data is not applicable to IOM configurations Battery Conductor Routing Refer to the notes at the bottom of Tables 3 7 Input Output Ratings and Extern...

Page 69: ...the recommended rating for 480V 415V 400V and 380V bypass output and MOB circuit breakers Bypass breakers are not applicable for IOM configurations Eaton 9395P 900 400 See Note 100 600A 700A 800A 800A...

Page 70: ...based on a maximum full load discharge time less than 3 hours For longer discharge times a larger disconnect may be required Eaton 9395P 900 500 100 700A 700A 800A 800A 80 800A 1000A 1000A 1000A Eato...

Page 71: ...arate Battery UPS Model Input Rating each UPM 480V Eaton 9395P 900 900 Eaton 9395P 900 600 800A Eaton 9395P 900 900 Eaton 9395P 900 825 Eaton 9395P 900 750 Eaton 9395P 900 675 Eaton 9395P 900 600 Eato...

Page 72: ...e and the UPS cabinet l Install the interface wiring in separate conduit from the power wiring l When installing internal interface wiring to X Slot terminals route the wiring through the internal ope...

Page 73: ...ary MOBs UPMs are not allowed to go to bypass individually during servicing All UPMs will go to bypass instead of just the UPM needing service decreasing critical load protection With dual auxiliary M...

Page 74: ...nstructions are not followed damage to the wiring channel and wiring will occur ATTENTION Pour viter d endommager le c blage et son canal la base de l armoire de l onduleur lorsque l armoire est soule...

Page 75: ...s armoires d onduleur plus de 10 degr s de la verticale puisqu elles pourraient se renverser 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing...

Page 76: ...Plan and Unpacking 3 42 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality Figure 3 18 UPS Cabinet as Shipped on Pallet ISBM Section For 4...

Page 77: ...nstallation Plan and Unpacking Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality 3 43 Figure 3 19 UPS Cabinet as Shipped on Pallet UPM Sec...

Page 78: ...UPS Installation Plan and Unpacking 3 44 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 79: ...terial is 16 gauge steel 1 5 mm 0 06 thick l If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the ISBM with UPM Section from the Pallet The ISBM cabi...

Page 80: ...ages de fourche NE PAS orienter les pointes de fourche vers le haut l Ins rer compl tement les fourches dans les passages de fourche de la base NE PAS ins rer partiellement les fourches dans les passa...

Page 81: ...e the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 4 2 or Figure 4 4 Remove the right side shipping bracket Figure...

Page 82: ...ise the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manne...

Page 83: ...lation and Operation Manual P 164000501 Rev 09 www eaton com powerquality 4 5 Figure 4 3 Removing the UPM Section Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left S...

Page 84: ...brackets at the top of the cabinet 3 Remove the screws securing the top and bottom internal safety shield panels and remove the panels Retain the hardware for later use 4 Remove the screws securing th...

Page 85: ...ing installation to protect components mounted on the right side of the ISBM section and the intercabinet wiring harnesses attached to the left side UPM section from damage ATTENTION Lors de l install...

Page 86: ...e 4 5 and secure using the retained hardware 11 Locate the hardware kit packed inside a drawstring bag tied to the left middle panel of the UPM section Locate two flat brackets and screws from the har...

Page 87: ...and remove the panel to gain access to the internal input output and battery terminals Retain the hardware for later use 4 Locate the AC and DC input intercabinet power wiring harnesses long cables la...

Page 88: ...t see Table 3 18 connect phase A B and C cable lug connections to the AC Output from UPMs terminals Follow the callout details in Figure 4 11 to connect the correct cable lug to the proper terminals S...

Page 89: ...J70 connector 20 In the UPM section see B in Figure 4 12 locate the coiled RJ 45 CAN cable Remove the wire ties securing the cable to the interior left side panel of the UPM section Route this cable t...

Page 90: ...uous Static Switch CSS CB4 is not installed NOTE On a UPS configured as an Input Output Module IOM CB4 is not installed See Figure 4 9 for detail AC Input to UPMs AC Output from UPMs Phase C Phase A P...

Page 91: ...e front of the cabinet NOTE On a UPS without CB1 UPM input wiring terminations are in the same positions on the bus bars installed in the place of CB1 NOTE On a UPS configured as an IOM UPM input wiri...

Page 92: ...UPM 3 3E5A Cable 3G3 Black Cable 2G3 Red UPM 2 2E4A Cable 2G3 Red Cable 3G3 Red UPM 3 3E4A Cable 3G3 Red AC Output from UPMs UPM 1 Cable 1G4 1G5 Orange Phase A E9A UPM 2 Cable 2G4 2G5 Orange UPM 3 Ca...

Page 93: ...5 Figure 4 12 UPS Intercabinet Interface Harness Locations Wiring Access Location of J50 J51 J61 and J70 Coiled Harnesses Location of RJ 45 Coiled CAN Cable UPM Wireway Location of P61 Harness Locatio...

Page 94: ...tion and Operation Manual P 164000501 Rev 09 www eaton com powerquality Figure 4 13 Pl1 Interface Board Location Figure 4 14 J39 Location on Pl1 Interface Board ISBM Section Right Side Inside View Pl1...

Page 95: ...er the battery system is installed proceed to paragraph 4 7 if installing a distributed bypass tie cabinet otherwise proceed to paragraph 4 8 to complete the wiring of the UPS 4 7 Distributed Bypass T...

Page 96: ...Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark their location Drill and punch all conduit holes in the top conduit plate prior to mounting on...

Page 97: ...y 4 19 Figure 4 15 ISBM and UPM Section Debris Shields ISBM Section Front Ventilation Grill Debris Shields Remove shields before operating system Three UPM Section Front Two UPM Section Front Ventilat...

Page 98: ...ry Locations Top Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot...

Page 99: ...erminal hardware kit see Table 3 20 connect phase A B and C bypass input power wiring from the utility source to the bypass input terminals in the ISBM section See paragraph 3 2 3 for wiring and termi...

Page 100: ...applicable to an IOM configuration See Figure 4 18 for Detail AA DC Input from Battery E4 For 4 wire systems only DC Input from Battery E5 AC Input to UPS Rectifier A B C AC Input to UPS Bypass A B C...

Page 101: ...www eaton com powerquality 4 23 Figure 4 18 ISBM Section Power Terminal Detail AA Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 AC Input to UPS Bypass Fro...

Page 102: ...sets of terminals shown in Figure 4 19 as needed See paragraph 3 2 3 for wiring and termination requirements 4 Proceed to Step 6 5 Using hardware from the external wiring terminal hardware kit see Tab...

Page 103: ...pert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality 4 25 Figure 4 19 ISBM Section Power Terminal Detail BB Common Battery DC Input from Battery E4 E5 DC...

Page 104: ...interface terminal area if the UPS is not totally disconnected AVERTISSEMENT Des tensions dangereuses sont pr sentes pr s de l enceinte du terminal de l interface utilisateur si l onduleur n est pas t...

Page 105: ...Retain the hardware for later use see Figure 4 21 5 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 16 6 Reinstall the interface entry plates and install the con...

Page 106: ...eration Manual P 164000501 Rev 09 www eaton com powerquality Figure 4 21 ISBM Section Interface Terminal Locations X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 22 for detail See Figure 4 24...

Page 107: ...al purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 Not Use...

Page 108: ...Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the te...

Page 109: ...alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be pro...

Page 110: ...1 through Figure 4 26 6 Remove the left interface entry conduit landing plate to drill or punch holes see Figure 4 16 7 Reinstall the interface entry plate and install the conduit 8 Route the shunt tr...

Page 111: ...ttery Disconnect TB1 Battery Aux Battery Aux Common 48 Vdc Battery Shunt Trip 48 Vdc Battery Shunt Trip UPS ST 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc UP...

Page 112: ...ry plate and install the conduit 5 Route and install the LAN and other cables to the appropriate X Slot cards See Figure 4 21 and Figure 4 27 for X Slot communication bay locations 6 Close the door an...

Page 113: ...4 Remove the door Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use Figure 4 28 REPO Switch NOTE Before insta...

Page 114: ...llel with the first REPO Figure 4 29 Normally Open REPO Switch Wiring 12 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block...

Page 115: ...PS TB1 REPO Switch NC Twisted Wires 1 NC 2 Return 4 Return NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO nor...

Page 116: ...the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables...

Page 117: ...d o All LAN connections have been completed o A ground conductor is properly installed o Air conditioning equipment is installed and operating correctly o The area around the installed UPS system is c...

Page 118: ...y routed to the UPS cabinets and to the tie cabinet or distribution panel o All power cables are properly sized and terminated o A ground conductor is properly installed o Controller Area Network CAN...

Page 119: ...__________________________ ________________________________________________________________________ ________________________________________________________________________ ___________________________...

Page 120: ...Installation Checklist 4 42 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 121: ...l Use Class 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V l Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire s...

Page 122: ...isory Contact Module II to the UPS Figure 5 1 Hot Sync CAN Bridge Card To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructi...

Page 123: ...ogrammable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contact retur...

Page 124: ...the UPS cabinets See Figure 5 2 and Table 5 1 for the Hot Sync CAN Bridge Card terminal location and Figure 5 3 Figure 5 4 and Table 5 2 for wiring information 8 If a tie cabinet with Module Output B...

Page 125: ...and is not a floor layout plan UPSs can be placed in any physical order Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN B...

Page 126: ...8 6 9 10 UPS 2 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 1 B T 1 B T 2 B T 2 B...

Page 127: ...wiring between the UPS and MOB AUX contacts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 2 S P U 1 S P U 2 B T 2 B T 2 B T TB2 1 B T 1 B T 1 B T UPS 3 If Installed UPS 4...

Page 128: ...en Alarm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS 3 CA...

Page 129: ...12 for RMP II knockout hole location 7 Install wiring between the UPS and RMP II See Figure 5 2 and Table 5 1 for the Hot Sync CAN Bridge Card terminal location and wiring information and Figure 5 7 F...

Page 130: ...ontact Module II Wiring Terminal TB1 Signal Connections from the UPS Ground Terminal Terminal TB3 120 Vac Power UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Gr...

Page 131: ...RIM II at the desired location See Figure 5 13 for mounting hole locations 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 16 5 Reinsta...

Page 132: ...BM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 16 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and SCM II See Figure 5 14...

Page 133: ...0 Supervisory Contact Module II Terminal Location 9 Install wiring between the SCM II terminal block TB2 and the monitoring equipment See Figure 5 10 for terminal block location and Figure 5 11 for te...

Page 134: ...e 5 11 Supervisory Contact Module II TB2 NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 24 Vd...

Page 135: ...Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Figure 5 12 Remote Monitor Panel II Dimensions Flush Mount using 10 Pan Head Screws Mount with ve...

Page 136: ...0501 Rev 09 www eaton com powerquality Figure 5 13 Relay Interface Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes fac...

Page 137: ...v 09 www eaton com powerquality 5 17 Figure 5 14 Supervisory Contact Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes f...

Page 138: ...Installing Options and Accessories 5 18 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 139: ...Section II Operation...

Page 140: ......

Page 141: ...f time or until the utility power returns For extended power outages the UPS system allows you to either transfer to an alternative power system such as a generator or shut down your critical load in...

Page 142: ...ates as a traditional double conversion UPS but selectively shifts the load to fewer UPMs to increase the efficiency of the UPS l In Bypass mode the critical load is directly supported by utility powe...

Page 143: ...fied limits If the UPS suffers an internal failure it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service Static Switch r e t r...

Page 144: ...gher load The efficiency rating for each UPM is highest when loads are greater than 50 of the system rating Therefore with multiple UPMs a UPS can achieve higher efficiencies for lighter loads When a...

Page 145: ...the system in the Bypass mode of operation The internal bypass is comprised of a SCR continuous static switch and a backfeed protection contactor K5 The static switch is used instantaneously anytime...

Page 146: ...rter can support the customer s load without interruption If bypass is common with the rectifier input the backfeed protection contactor K5 also opens The opening of contactors K1 and K5 prevent syste...

Page 147: ...ttery discharge battery current limit alarms may be seen for a short time due to the current required to recharge the battery Figure 6 4 Path of Current Through the UPS in Battery Mode Static Switch K...

Page 148: ...Rectifier Feed Common Battery Dual Feed Configuration Continuous Static Switch Figure 6 8 on page 6 13 Eaton 9395P 900 900 Eaton 9395P 900 900 Eaton 9395P 900 825 Eaton 9395P 900 750 Eaton 9395P 900...

Page 149: ...6 15 on page 6 20 Eaton 9395P 900 900 Eaton 9395P 900 900 Eaton 9395P 900 825 Eaton 9395P 900 750 Eaton 9395P 900 675 Single Reverse Transfer UPS Four UPM Common Rectifier Feed Common Battery IOM Conf...

Page 150: ...Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1...

Page 151: ...Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5...

Page 152: ...ic Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Co...

Page 153: ...ut to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contac...

Page 154: ...E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery C...

Page 155: ...ctor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Batte...

Page 156: ...ch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter...

Page 157: ...ter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor...

Page 158: ...9 E10 E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse...

Page 159: ...terface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse...

Page 160: ...ce Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM...

Page 161: ...Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fus...

Page 162: ...TRIBUTION UNIT NOTE If installing a maintenance bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS...

Page 163: ...lity of one of the UPMs The system is paralleled for capacity 2 0 if both UPMs in a system are required to support the load A parallel capacity system can also be redundant 2 1 as long as there is alw...

Page 164: ...to tie cabinet or distribution panel for parallel systems up to four modules The applied load is shared equally among the available UPMs in the system Figure 6 18 shows the path of electrical power t...

Page 165: ...Ss can support the load If the load can be supported the system does not switch to bypass Figure 6 19 shows the path of electrical power through the parallel system when operating in Bypass mode In a...

Page 166: ...t if one UPS trips offline and goes to bypass the remaining UPSs also go to bypass 6 4 4 Battery Mode Distributed Bypass The UPSs transfer to Battery mode automatically if a utility power outage occur...

Page 167: ...l mode If at any time during the battery discharge the AC input power becomes available again each rectifier turns on assumes the inverter load from the batteries and begins recharging the batteries D...

Page 168: ...ton 9395P 900 900 Eaton 9395P 900 900 Eaton 9395P 900 825 Eaton 9395P 900 750 Eaton 9395P 900 675 Eaton 9395P 900 600 Eaton 9395P 900 600 Eaton 9395P 900 550 Eaton 9395P 900 500 Eaton 9395P 900 450 Mu...

Page 169: ...4 E5 BATTERY SYSTEM MOB 1 MOB 2 Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2...

Page 170: ...verter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Brea...

Page 171: ...tional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse...

Page 172: ...Understanding UPS Operation 6 32 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 173: ...ription of the UPS control panel functions see paragraph 7 3 NOTE Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performed by authorized service...

Page 174: ...ier 7 2 Color Touchscreen Control Panel This section describes how the various screens are used to control and monitor UPS operation Figure 7 2 shows the location of the color touchscreen control pane...

Page 175: ...re 7 3 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of l A color liquid crystal touch screen display 1 l A horizontal row of LED indicators 2 Before system...

Page 176: ...equest pop up see Figure 7 5 Table 7 1 Status Indicators Indicator Status Description Green Lit Steady The UPS is in Online mode operating normally The power module is supplying power to the critical...

Page 177: ...UPS Operating Instructions Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality 7 5 Figure 7 4 Parts of the Touch Screen A B...

Page 178: ...rolling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms and...

Page 179: ...ystem or critical load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATIS...

Page 180: ...Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 7 7...

Page 181: ...v 09 www eaton com powerquality 7 9 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 9 Figure 7 9 Average Efficiency Screen from Home Screen Touching the...

Page 182: ...creen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 11 Bypa...

Page 183: ...all System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two items a...

Page 184: ...com powerquality 7 3 8 Input Meters Screen Figure 7 14 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 14 Input Meters Screen The...

Page 185: ...wer Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality 7 13 The Output Meters Screen shown in Figure 7 16 displays values pertaining to the system outp...

Page 186: ...ut Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring o...

Page 187: ...ion and Operation Manual P 164000501 Rev 09 www eaton com powerquality 7 15 7 3 10 Battery Meters Screens Figure 7 19 shows the Battery Meters basic screen Figure 7 20 shows the Battery Log access scr...

Page 188: ...900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality Figure 7 21 shows the Battery Log Detail screen Figure 7 22 shows the Battery Log Summary screen Figure 7 21 Ba...

Page 189: ...mands l System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate l System Event Indicators The status i...

Page 190: ...o the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See Figur...

Page 191: ...pass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance Bypass...

Page 192: ...s shown on the previous screen Figure 7 27 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure 7...

Page 193: ...d Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 31 gives the operator access to basic system information such as serial number installed firmware version etc Touching the CLEAN SCR...

Page 194: ...ect changes to various system values Figure 7 32 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 33 allows the operator to activate the vario...

Page 195: ...v 09 www eaton com powerquality 7 23 Figure 7 34 Disable ESS Screen This screen shown in Figure 7 34 asks the operator to verify disabling the ESS mode running at that time Figure 7 35 High Alert Time...

Page 196: ...ual P 164000501 Rev 09 www eaton com powerquality 7 3 17 Statistics Basic Screen The screen shown in Figure 7 36 allows the operator to query the system for various operational statistics such as show...

Page 197: ...com powerquality 7 25 7 3 18 ESS Comparison Screen The screen shown Figure 7 38 allows the operator to visually obtain EAA mode efficiency values Figure 7 38 ESS Comparison Screen 7 3 19 UPS Module Ma...

Page 198: ...r Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality 7 3 20 System Overview Screen The screen shown Figure 7 40 displays values for all UPS and UPM par...

Page 199: ...the UPM status is OFFLINE 10 Close the battery breaker 11 Verify no alarms are active on the EVENTS LOG screen 12 On the System Status screen select the UPS CONTROLS command 13 On the UPS Control Comm...

Page 200: ...REPO pushbutton switch In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verificat...

Page 201: ...insert the supplied key and rotate clockwise until the red pushbutton releases see Figure 7 41 To remove the key rotate the key back to the vertical position 3 Restart the UPS by following the procedu...

Page 202: ...OLS pushbutton on the System Status menu bar The UPS Control Command screen is displayed 15 On the UPS Control Command screen select GO ONLINE If Auto Bypass is enabled factory default the critical lo...

Page 203: ...status is OFFLINE 9 Verify no alarms are active on the Events Log screen 10 On the System Status screen select the UPS Controls command 11 Press the CONTROLS pushbutton on the System Status menu bar T...

Page 204: ...Single UPM Shutdown To shut down a single UPM 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Status screen select the UPM Command 3 Press t...

Page 205: ...hut down a single UPS 1 Open the MOB for the UPS being shut down 2 On the UPS to shut down press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 3 On the System Stat...

Page 206: ...stem Status menu bar The Bypass Control Command screen is displayed 5 On the Bypass Control Command screen select GO TO BYPASS 6 Press the SELECT pushbutton on the Bypass Command menu bar The UPS bein...

Page 207: ...rs for the UPS being restarted 3 Unfasten the front door latch and swing the door open on the UPS being restarted 4 If input breaker CB1 is installed on the UPS being restarted and is open close the b...

Page 208: ...l load 1 Turn off all equipment that is being powered by the distributed bypass system 2 Perform the LOAD OFF procedure in paragraph 7 5 11 or paragraph 7 5 12 on the UPS being shut down The input out...

Page 209: ...ice to proceed or abort the shutdown CAUTION All power to the critical load is lost when the LOAD OFF pushbutton is selected in the following step You should use this feature only when you want to de...

Page 210: ...trol Command screen is displayed 4 On the Control Command screen select LOAD OFF 5 Press the SELECT pushbutton on the Command menu bar The Load Off screen is displayed providing a choice to proceed or...

Page 211: ...tches into the activated state The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verif...

Page 212: ...UPS Operating Instructions 7 40 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 213: ...provides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol l Relay Interface Card AS 400 has isolated dry contact Form C relay o...

Page 214: ...n to ensure the highest level of availability of your 9395P UPS system l Easy self installation in minutes from a wizard installer or directly from the PowerXpert Gateway UPS card PredictPulse uses st...

Page 215: ...gent requirements for power availability and reliability Yet it is easy to use the software scales flexibly from a simple single computer single UPS configuration to the most sophisticated highavailab...

Page 216: ...ption an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicators...

Page 217: ...ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UP...

Page 218: ...5 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1 thr...

Page 219: ...lush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table 8...

Page 220: ...Communication 8 8 Eaton Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality This page intentionally left blank...

Page 221: ...he electrical state of any cabinet in the UPS system AVERTISSEMENT l L installation et l entretien ne doivent tre effectu s que par du personnel qualifi l PR SENCE DETENSIONS MORTELLES Ne pas faire fo...

Page 222: ...ure the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If a...

Page 223: ...e panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door open d Pull the foam filters over the screw h...

Page 224: ...Power Xpert 9395P 900 UPS Installation and Operation Manual P 164000501 Rev 09 www eaton com powerquality Figure 9 1 ISBM Section Air Filter Locations Continuous Static Switch UPM Air Filters ISBM Ai...

Page 225: ...m screws securing the FI UPM front panel refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 Lift the panel straight up to remove it from the panel...

Page 226: ...tention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual preventive...

Page 227: ...de brulure ou d incendie Suivre les precautions qui s imposent l Pour le remplacement utiliser le meme nombre et modele des batteries l L elimination des batteries est r glement e Consulter les codes...

Page 228: ...om powerquality 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level cor...

Page 229: ...PM 750 kVA 750 kW 50 60 Hz Eaton 9395P 900 675 three or four UPM 675 kVA 675 kW 50 60 Hz Eaton 9395P 900 600 three or four UPM 600 kVA 600 kW 50 60 Hz Eaton 9395P 900 600 two or three UPM 600 kVA 550...

Page 230: ...n 0 1 Hz free running Synchronous to Bypass 10 to 10 Frequency Slew Rate 7 Hz per second maximum Load Compatibility 0 9 pF Leading 0 7 pF Lagging Overload Capability 110 for 10 minutes 125 for 120 sec...

Page 231: ......

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