Eaton Powerware 225 kVA Three-Phase Power Distribution... Installation And Operation Manual Download

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TABLE OF CONTENTS

EATON

Powerware

225 kVA PDU Installation and Operation Manual

164201629 Rev D

www.powerware.com

List of Figures

Figure 1-1. Powerware 225 kVA Three−Phase PDU Cabinet

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Figure 1-2. Powerware 225 kVA Three−Phase PDU Cabinet with Two Front−Mounted Sidecars

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Figure 1-3. Powerware 225 kVA Three−Phase PDU Cabinet with Two Side−Mounted Sidecars

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Figure 2-1. Powerware 225 kVA Three−Phase PDU as Shipped on Pallet

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Figure 3-1. Removing Shipping Supports

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Figure 3-2. BCM CT Wiring

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Figure 4-1. Eaton REPO Switch

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Figure 4-2. REPO Switch Wiring

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Figure 5-1. Current Path Through the PDU with Distribution Panelboards

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Figure 5-2. Current Path Through the PDU with Subfeed Breakers

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Figure 5-3. Current Path Through the PDU with Distribution Panelboard and Subfeed Breakers

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Figure 6-1. PDU Controls – Doors Closed

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Figure 6-2. PDU Controls – Doors Removed with Distribution Panels

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Figure 6-3. PDU Controls – Doors Removed with a Distribution Panel and Subfeed Breakers

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Figure 6-4. PDU Controls – Doors Removed with Subfeed Breakers

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Figure 6-5. Front−Mounted Sidecar Controls – Doors Removed with Distribution Panels

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Figure 6-6. Side−Mounted Sidecar Controls – Doors Removed with Distribution Panels

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Figure 6-7. PDU Control Panel

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Figure 6-8. Parts of the LCD

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Figure 6-9. Main Menu and Mimic Screen with Transformer

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Figure 6-10. TVSS Indicators

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Figure 6-11. REPO Operation

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Figure 7-1. Optional X−Slot Cards

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Figure 7-2. Sample History Log

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Figure 7-3. Verify DIP Switches

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Figure 7-4. (a) Select Connection, (b) Configure Port Settings, and (c) Enter Configuration Password

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Figure 7-5. (a) Configure Card Setting, (b) Set Powerware ConnectPDU Web/SNMP Card IP Address, and (c) Save and Exit

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Figure 7-6. Powerware ConnectPDU Web/SNMP Card Summary Page

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Figure A-1. Powerware 225 kVA PDU

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Figure A-2. Powerware 225 kVA PDU with Front−Mounted Sidecars

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Figure A-3. Powerware 225 kVA PDU with Side−Mounted Sidecars

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Figure A-4. PDU Dimensions – Front and Right Side View

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Figure A-5. PDU Dimensions – Top and Bottom View

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Figure A-6. PDU Dimensions – Front View with Front−Mounted Left Sidecar

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Figure A-7. PDU Dimensions – Top and Bottom View with Front−Mounted Left Sidecar

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Figure A-8. PDU Dimensions – Front View with Front−Mounted Right Sidecar

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Figure A-9. PDU Dimensions – Top and Bottom View with Front−Mounted Right Sidecar

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Figure A-10. PDU Dimensions – Front View with Front−Mounted Left and Right Sidecars

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Figure A-11. PDU Dimensions – Top and Bottom View with Front−Mounted Left and Right Sidecar

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Figure A-12. PDU Dimensions – Front View with Side−Mounted Left Sidecar

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Figure A-13. PDU Dimensions – Top and Bottom View with Side−Mounted Left Sidecar

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Figure A-14. PDU Dimensions – Front View with Side−Mounted Right Sidecar

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Figure A-15. PDU Dimensions – Top and Bottom View with Side−Mounted Right Sidecar

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Figure A-16. PDU Dimensions – Front View with Side−Mounted Left and Right Sidecars

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Figure A-17. PDU Dimensions – Top and Bottom View with Side−Mounted Left and Right Sidecar

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Figure A-18. PDU Distribution Panel Output – 208V Input and 208V Output

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Figure A-19. PDU Distribution Panel and Subfeed Breaker Output – 208V Input and 208V Output

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Summary of Contents for Powerware 225 kVA Three-Phase Power Distribution...

Page 1: ...Powerware Three Phase Power Distribution Unit PDU 225 kVA Installation and Operation Manual Includes all 30 200kVA PDU Models and 225 kVA PDU Models with K1 and K13 Transformers...

Page 2: ...ercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio...

Page 3: ...1 7 1 2 7 Remote Emergency Power off 1 7 1 2 8 Optional X Slot Cards 1 7 1 3 Configurations 1 8 1 4 Using This Manual 1 8 1 5 Conventions Used in This Manual 1 9 1 6 Symbols 1 9 1 7 Safety Warnings 1...

Page 4: ...4 PDU Operating Instructions 6 16 6 4 1 Starting the PDU 6 16 6 4 2 Restarting the PDU 6 17 6 4 3 Manual Restart Option 6 17 6 4 4 Using the Emergency Power off Switch 6 18 6 4 5 Using the Remote Eme...

Page 5: ...ronmental Specifications 9 1 10 Warranty 10 1 11 Installation Reference A 1 A 1 PDU Physical Features and Requirements A 1 A 2 Oneline Drawings and Schematic A 23 A 3 Power Wiring Installation Notes A...

Page 6: ...DIP Switches 7 6 Figure 7 4 a Select Connection b Configure Port Settings and c Enter Configuration Password 7 7 Figure 7 5 a Configure Card Setting b Set Powerware ConnectPDU Web SNMP Card IP Addres...

Page 7: ...ns PDU with Two Output Distribution Panels A 43 Figure A 30 Power Terminal Locations PDU with Left 225A F Frame Subfeed Breakers and a Right Output Distribution Panel A 44 Figure A 31 Power Terminal L...

Page 8: ...TABLE OF CONTENTS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com vi This page intentionally left blank...

Page 9: ...as part of the sales contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 1 1 PDU Standard Features The PDU...

Page 10: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 2 Figure 1 1 Powerware 225 kVA Three Phase PDU Cabinet...

Page 11: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 3 Figure 1 2 Powerware 225 kVA Three Phase PDU Cabinet with Two Front Mounted Sidecars...

Page 12: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 4 Figure 1 3 Powerware 225 kVA Three Phase PDU Cabinet with Two Side Mounted Sidecars...

Page 13: ...ng 208 120 Vac to the load S Transformer Overtemperature Monitoring An overtemperature sensor is provided to monitor the PDU transformer and issue a warning alarm if the temperature of the transformer...

Page 14: ...Features Cabinets can be permanently bolted to the floor or left standing on leveling feet Power and control wiring can be routed through the top or bottom of the cabinet with connections made to easi...

Page 15: ...Branch Circuit Monitoring The Powerware Energy Management System Level 3 EMS Level 3 metering is designed to provide branch circuit monitoring BCM features for Powerware PDUs The unique benefits inclu...

Page 16: ...idecars with one or two 225A 42 circuit distribution panels S 600V 208V with transformer and one or two 225A 42 circuit distribution panels one to eight 225A F frame subfeed breakers one 225A 42 circu...

Page 17: ...n Description Information notes call attention to important features or instructions Keys Brackets are used when referring to a specific key such as Enter or Ctrl 1 6 Symbols The following are example...

Page 18: ...isk of fire or electric shock install this PDU in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate...

Page 19: ...Branch circuit monitoring troubleshooting including alarms and conditions and service and support Visit www powerware com or contact an Eaton service representative for information on how to obtain c...

Page 20: ...INTRODUCTION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 12 This page intentionally left blank...

Page 21: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 1 Section I Installation...

Page 22: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 1 2...

Page 23: ...up date 2 1 Creating an Installation Plan Before installing the PDU read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chap...

Page 24: ...at 90 C If wire is run in an ambient temperature greater than 40 C higher temperature wire and or larger size wire may be necessary 2 3 Inspecting and Unpacking the PDU The cabinet is shipped bolted t...

Page 25: ...om the pallet 4 Remove the protective covering from the cabinet 5 Remove the packing material and discard or recycle in a responsible manner 6 Inspect the contents for any evidence of physical damage...

Page 26: ...PDU INSTALLATION PLAN AND UNPACKING EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 2 4 This page intentionally left blank...

Page 27: ...uipment weight and point loading 3 2 Unloading the PDU from the Pallet The PDU cabinet is bolted to a pallet consisting of four angle metal supports secured to two four inch by six inch wood supports...

Page 28: ...Hardware Step 8 Jacking Bolt Step 5 Side Support Cabinet Support Hardware Step 13 Figure 3 1 Removing Shipping Supports 8 Loosen but do not remove the hardware holding the 4 6 supports to the front a...

Page 29: ...customer supplied hardware See Figure A 43 on page A 58 for floorstand drawings and dimensions 17 Adjust and level the floorstand to the height of the raised floor 18 Roll the PDU onto the floorstand...

Page 30: ...source and the PDU input terminals See Table K through Table N on pages A 35 through A 38 for termination requirements 7 Ground the PDU according to local and or national electrical wiring codes by ro...

Page 31: ...location of the subfeed CTs If the CTs are mounted on the input side of the breaker proceed to Step 13 if the CTs are mounted on the output side of the breaker route branch wiring through the CTs opp...

Page 32: ...ew the wiring and termination requirements see paragraph A 6 on page A 50 and paragraph A 7 on page A 55 5 Route the PDU interface wiring through either the top or bottom of the cabinet to the PDU int...

Page 33: ...software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed NOTE The Inst...

Page 34: ..._______________ _________________________________________________________________________ _________________________________________________________________________ ____________________________________...

Page 35: ...e switch not tied into any other circuits The factory default configuration is set up for use with a normally open switch To use a normally closed switch the configuration must be changed during setup...

Page 36: ...minal Board TB1 on the PDU Universal Control Board UCB Wire Size Tightening Torque 3 NO TB1 5 Twisted Wires 2 14 22 AWG 0 75 4 0 mm2 7 lb in 0 8 Nm 4 NO TB1 6 NOTE REPO switch rating is 24 Vdc 1A mini...

Page 37: ...k that was not used for the UPS EPO wiring will help maintain isolation between the control systems A normally open NO contact and a normally closed NC contact are provided and the two are electricall...

Page 38: ...INSTALLING A REMOTE EMERGENCY POWER OFF SWITCH EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 4 4 This page intentionally left blank...

Page 39: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 4 5 Section II Operation...

Page 40: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 4 6...

Page 41: ...from the AC source is routed through the main input breaker and an optional transformer to one to eight subfeed breakers Power is then distributed to the critical loads or other distribution panels th...

Page 42: ...om 5 2 Transformer AC Input from Source Output to Loads 42 Pole Panelboard Optional Panelboard Input Circuit Breaker POWER DISTRIBUTION UNIT Main Input Breaker Main Power Flow 42 Pole Panelboard Outpu...

Page 43: ...DISTRIBUTION UNIT Main Input Breaker Main Power Flow Optional Output Subfeed Breaker 1 Output to Loads or RPP Output to Loads or RPP Output Subfeed Breaker 5 Output Subfeed Breaker 2 Output Subfeed Br...

Page 44: ...Input Breaker Optional Transformer POWER DISTRIBUTION UNIT Main Power Flow Output to Loads or RPP Output to Loads Output Subfeed Breaker 1 Output Subfeed Breaker 2 Output Subfeed Breaker 3 Output Subf...

Page 45: ...empting to operate any of the controls 6 1 PDU Controls and Displays Figure 6 1 through Figure 6 4 identify and show the location of the controls on the PDU and optional sidecars The descriptions prov...

Page 46: ...PDU OPERATING INSTRUCTIONS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 6 2 Control Panel EPO Figure 6 1 PDU Controls Doors Closed...

Page 47: ...stribution Panel Right Distribution Panel Input Breaker Left Distribution Panel Input Breaker X Slot Communication Bays RS 232 Service Port Optional TVSS Status Display Open left inside door to view N...

Page 48: ...installed configuration may contain a left or right distribution panel and one to four left or right subfeed breakers Main Input Breaker CB1 Left 42 Circuit 225A Distribution Panel Left Distribution P...

Page 49: ...eakers Subfeed Breakers Main Input Breaker CB1 X Slot Communication Bays RS 232 Service Port Optional TVSS Status Display Open left inside door to view NOTE The PDU is shown with eight subfeed breaker...

Page 50: ...anel Bottom 42 Circuit 225A Distribution Panel Top Distribution Panel Input Breaker Bottom Distribution Panel Input Breaker NOTE The sidecar is shown with both top and bottom distribution panels Howev...

Page 51: ...h top and bottom distribution panels However the installed configuration may contain only a top or bottom distribution panel Top 42 Circuit 225A Distribution Panel Bottom 42 Circuit 225A Distribution...

Page 52: ...A horizontal row of pushbuttons 2 S A vertical column of status indicators 3 The following paragraphs describe how to use the PDU control panel to monitor the PDU See paragraph 6 4 PDU Operating Inst...

Page 53: ...g utility power System events on the PDU can be indicated by horns lights messages or all three Select EVENTS from the menu bar on the main menu screen to look at the active events screen This screen...

Page 54: ...us and operations C The menu bar lists the available screens To select a screen press the pushbutton under the screen D Each navigation pushbutton function depends on the screen displayed Use the push...

Page 55: ...tion Description EVENTS Displays the list of Active System Events and a historical log of system events METER Displays performance meters for the system or critical load CONTROL Displays the Control s...

Page 56: ...press the up or down arrow pushbuttons on the menu bar History Press the HISTORY pushbutton on the Active Events menu bar to display the History Log The History Log lists up to 127 system events in c...

Page 57: ...t current in Input kWH If optional input CTs are installed the screen shows the total power being supplied to the PDU BCM If the optional Energy Management System branch circuit monitoring BCM is inst...

Page 58: ...System Setup Level 1 password to be changed Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Display change password screen Use the left or right arrow pushbuttons to select th...

Page 59: ...display the Enter Password screen Use the left or right arrow pushbuttons to select the password character position Use the up or down arrow pushbuttons to change the password character Once the passw...

Page 60: ...nfasten the front door latch and swing the doors open 2 Verify that the PDU circuit breakers and switches are set as follows PDU Main Input Breaker CB1 OPEN PDU Distribution Panel Input Breakers or Su...

Page 61: ...cleared 1 Unfasten the front door latch and swing the doors open 2 Reset the main input breaker CB1 to the OFF position NOTE If the PDU is supplied by an UPS it is recommended that the UPS be placed i...

Page 62: ...estart the system after using the EPO until the cause of the shutdown has been identified and cleared 2 To restart the PDU after using the EPO pushbutton reset the EPO switch and follow the procedure...

Page 63: ...and follow the procedure in paragraph 6 4 2 Deactivated Unlock pushbutton to release Activated Pushbutton locked into place Figure 6 11 REPO Operation 6 4 6 Shutdown To shut down the PDU 1 Unfasten t...

Page 64: ...PDU OPERATING INSTRUCTIONS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 6 20 This page intentionally left blank...

Page 65: ...U s parameters to a Building Management System BMS It has a built in switching hub that allows one additional network device to be connected to the network without the requirement of an additional net...

Page 66: ...nd enter terminal mode S Call Out The Call Out function allows the PDU to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the PDU to call a...

Page 67: ...s that occur while the History Log is printing are included in chronological order The History Log lists up to 127 system events in chronological order with the most recent event listed last Figure 7...

Page 68: ...s 1 04 16 2006 22 34 01 620 ALARM Input Phase Loss 2 04 16 2006 22 34 01 620 ALARM Input Phase Loss 3 04 16 2006 22 34 01 620 ALARM Output Phase Loss 1 04 16 2006 22 34 01 620 ALARM Output Phase Loss...

Page 69: ...e following mandatory network settings IP Address static address _____ _____ _____ _____ Gateway IP Address _____ _____ _____ _____ Network Mask IP Address _____ _____ _____ _____ If setting up the Po...

Page 70: ...P Card in a DHCP environment set DIP switch 2 to the 1 on position NOTE If there is another card already installed with an attached communication cable disconnect the cable and then remove the card 3...

Page 71: ...ngs and c Enter Configuration Password 5 Set the serial line to 9600 baud No parity 8 data bits 1 stop bit and no flow control see Figure 7 4 b 6 Verify that the PDU logic power is turned on 7 After a...

Page 72: ...ther options as needed for this particular configuration by typing the corresponding number shown in the menu Each Configuration Menu setting is described in detail in the Appendix of the Powerware Co...

Page 73: ...0 BOOL Status 155 Output under or over frequency 0 BOOL Status 156 Remote emergency power off 0 BOOL Status 162 Building Alarm 2 0 BOOL Status 163 Building Alarm 1 0 BOOL Status 169 Output overload 0...

Page 74: ...4 INPUT VOLTS AB 4875 10 Volts 5 INPUT VOLTS BC 4915 10 Volts 6 INPUT VOLTS CA 4895 10 Volts 19 INPUT CURRENT PHASE A 0 10 Amps 20 INPUT CURRENT PHASE B 0 10 Amps 21 INPUT CURRENT PHASE C 0 10 Amps 22...

Page 75: ...egister 67 LOAD CURRENT PHASE B 138 10 Amps 68 LOAD CURRENT PHASE C 140 10 Amps 69 LOAD CURRENT PHASE A BAR CHART 2266 10 Amps 70 LOAD CURRENT PHASE B BAR CHART 2266 10 Amps 71 LOAD CURRENT PHASE C BA...

Page 76: ...COMMUNICATION EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 7 12 This page intentionally left blank...

Page 77: ...ng steps daily 1 Check the area surrounding the PDU Verify the area is not cluttered allowing free access to the unit 2 Verify the air intakes vents on front of cabinet and exhaust opening on top of t...

Page 78: ...2 8 3 Short Circuits Short circuits are not considered normal phenomena in PDU system applications Tripping of protective devices due to low impedance short circuits should be thoroughly investigated...

Page 79: ...Operating Output Voltage Nominal 10 15 208 Vac nominal 60 Hz Operating Output Frequency Range 5 Hz Output Current See Appendix A Table G Table H or Table I 9 4 Environmental Specifications Operating T...

Page 80: ...PRODUCT SPECIFICATIONS EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 9 2 This page intentionally left blank...

Page 81: ...ave been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms there...

Page 82: ...WARRANTY EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com 10 2 This page intentionally left blank...

Page 83: ...ic S Power wiring installation notes S Location of conduit and wire entry landing plates S Location of power terminals S Interface wiring notes including terminal locations S Optional Remote Emergency...

Page 84: ...1480 639 1405 4 at 159 8 351 3 75 750 1650 716 1575 4 at 179 393 8 100 898 1975 864 1900 4 at 216 475 125 934 2055 900 1980 4 at 225 495 150 989 2175 955 2100 4 at 238 8 525 200 1182 2600 1148 2525 4...

Page 85: ...and working space From the Left Side of the Cabinet PDU PDU with front mounted left sidecar or PDU with side mounted right sidecar 508 mm 20 for door clearance and working space From the Right Side of...

Page 86: ...ut Watts BTU hr Kg cal hr 30 1 480 208 120 1728 5898 115 30 13 480 208 120 1584 5407 106 30 20 480 208 120 1536 5243 102 50 1 480 208 120 2880 9830 192 50 13 480 208 120 2640 9011 176 50 20 480 208 12...

Page 87: ...08 120 2560 8738 170 50 20 600 208 120 2304 7864 153 75 1 600 208 120 3888 13270 259 75 13 600 208 120 3564 12164 237 75 20 600 208 120 3456 11795 230 100 1 600 208 120 4752 16219 316 100 13 600 208 1...

Page 88: ...INSTALLATION REFERENCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 6 Figure A 1 Powerware 225 kVA PDU...

Page 89: ...ON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 7 Front Mounted Sidecar Optional Front Mounted Sidecar Optional PDU Figure A 2 Powerware 225 kVA PDU wi...

Page 90: ...ATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 8 Side Mounted Sidecar Optional Side Mounted Sidecar Optional PDU Figure A 3 Powerware 225 kVA PDU wi...

Page 91: ...CE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 9 Dimensions are in millimeters inches Front View Right Side View Figure A 4 PDU Dimensions Front...

Page 92: ...FERENCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 10 Dimensions are in millimeters inches Top View Bottom View Figure A 5 PDU Dimensions Top a...

Page 93: ...E EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 11 Dimensions are in millimeters inches Front View Figure A 6 PDU Dimensions Front View with Front...

Page 94: ...werware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 12 Dimensions are in millimeters inches Top View Bottom View Figure A 7 PDU Dimensions Top and Bottom View w...

Page 95: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 13 Dimensions are in millimeters inches Front View Figure A 8 PDU Dimensions Front View with Front...

Page 96: ...werware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 14 Dimensions are in millimeters inches Top View Bottom View Figure A 9 PDU Dimensions Top and Bottom View w...

Page 97: ...N Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 15 Dimensions are in millimeters inches Front View Figure A 10 PDU Dimensions Front View with Front Moun...

Page 98: ...re 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 16 Dimensions are in millimeters inches Top View Bottom View Figure A 11 PDU Dimensions Top and Bottom View with...

Page 99: ...E EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 17 Dimensions are in millimeters inches Front View Figure A 12 PDU Dimensions Front View with Side...

Page 100: ...werware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 18 Dimensions are in millimeters inches Top View Bottom View Figure A 13 PDU Dimensions Top and Bottom View...

Page 101: ...EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 19 Dimensions are in millimeters inches Front View Figure A 14 PDU Dimensions Front View with Side...

Page 102: ...werware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 20 Dimensions are in millimeters inches Top View Bottom View Figure A 15 PDU Dimensions Top and Bottom View...

Page 103: ...N Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 21 Dimensions are in millimeters inches Front View Figure A 16 PDU Dimensions Front View with Side Mount...

Page 104: ...re 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 22 Dimensions are in millimeters inches Top View Bottom View Figure A 17 PDU Dimensions Top and Bottom View with...

Page 105: ...sidecars with distribution panel output Figure A 20 on page A 26 30 150 kVA 208 208 PDU with one to eight subfeed breaker outputs and optional sidecars with distribution panel output Figure A 21 on pa...

Page 106: ...Critical Load B Output to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Nu...

Page 107: ...to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The...

Page 108: ...Output to Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options...

Page 109: ...o Critical Load B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 225A Panelboard N...

Page 110: ...idecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is available with o...

Page 111: ...B PDU Sidecar Optional Main Input Breaker CB1 225A Panelboard Number 1 225A Panelboard Number 1 PDU Sidecar Optional 225A Panelboard Number 2 225A Panelboard Number 2 Options NOTE The PDU is availabl...

Page 112: ...INSTALLATION REFERENCE EATON Powerware 225 kVA PDU Installation and Operation Manual S 164201629 Rev D www powerware com A 30 Figure A 24 PDU Distribution Panel Schematic...

Page 113: ...re operating the PDU Once the debris shield is removed do not place objects on the ventilation grill 7 Optional 225A distribution panels use Cutler Hammer bolt on type BAB or QBHW breakers for bolt on...

Page 114: ...on the PDU The total combined load is not to exceed the maximum output rating NOTE Callout letters A and B map to Figure A 18 on page A 24 Figure A 19 on page A 25 and Figure A 20 on page A 26 Table H...

Page 115: ...l electrical codes AC Output Maximum Amps 84 139 209 278 347 417 556 625 AC Output from Subfeed Breakers to the Critical Load 3 Phases 1 Neutral 1 Ground B Wire branch circuits in accordance with bran...

Page 116: ...Breaker Size kAIC Rating Standard High 208 30 84 125A 65 100 50 139 175A 65 100 75 209 300A 65 100 100 278 350A 65 100 125 347 450A 65 100 150 417 600A 65 100 480 30 36 60A 35 65 50 60 80A 35 65 75 9...

Page 117: ...Breaker CB1 30 125A A Phase A 1 2 8 75 Slotted B Phase B 1 2 8 75 Slotted C Phase C 1 2 8 75 Slotted N Neutral 2 1 0 31 275 5 16 Hex 50 175A A Phase A 1 2 0 8 75 Slotted B Phase B 1 2 0 8 75 Slotted C...

Page 118: ...120 3 16 Hex B Phase B 1 1 13 5 120 3 16 Hex C Phase C 1 1 13 5 120 3 16 Hex N Neutral Not required 100 150A A Phase A 1 1 0 13 5 120 3 16 Hex B Phase B 1 1 0 13 5 120 3 16 Hex C Phase C 1 1 0 13 5 12...

Page 119: ...A 1 3 8 75 Slotted B Phase B 1 3 8 75 Slotted C Phase C 1 3 8 75 Slotted N Neutral Not required 100 125A A Phase A 1 1 13 5 120 3 16 Hex B Phase B 1 1 13 5 120 3 16 Hex C Phase C 1 1 13 5 120 3 16 Hex...

Page 120: ...tion Size of Pressure Termination Tightening Torque Nm lb in Type and Size Screw AC Output from Subfeed Breakers to Critical Load 225A F Frame A Phase A 1 4 0 31 275 5 16 Hex B Phase B 1 4 0 31 275 5...

Page 121: ...nged with bottom prepunched output plates Remove panel to drill or punch conduit holes or remove knockouts Sidecar Top Entry Conduit Landing Plates for AC Output Remove panel to drill or punch conduit...

Page 122: ...s for AC Output from May be interchanged with top solid output plates Remove panel to drill or punch conduit holes or remove knockouts Sidecar Bottom Entry Conduit Landing Plates for AC Output Remove...

Page 123: ...to drill or punch conduit holes or remove knockouts Exhaust Grill Debris Shield Remove shield before operating system Front of PDU Sidecar Top Entry Conduit Landing Plates for AC Output Remove panel t...

Page 124: ...h conduit holes or remove knockouts PDU Bottom Entry Conduit Landing Plate for AC Input Remove panel to drill or punch conduit holes Sidecar Bottom Entry Conduit Landing Plates for AC Output Remove pa...

Page 125: ...ibution Panel Input Breaker 225A Distribution Panel Use Cutler Hammer bolt on type BAB or QBHW breakers or plug on type HQP or QPHW breakers Output Neutral Terminals Neutral Bonding Terminal Input Gro...

Page 126: ...l Terminals Neutral Bonding Terminal Input Ground Terminals AC Input A B C See Figure A 35 for details TVSS optional Lightning Arrestor optional NOTE The PDU is shown with four subfeed breakers and a...

Page 127: ...OTE The PDU is shown with four subfeed breakers and a distribution panel However the installed configuration may contain one to four subfeed breakers with or without a distribution panel 225A F Frame...

Page 128: ...ls AC Input A B C See Figure A 35 for details TVSS optional Lightning Arrestor optional NOTE The PDU is shown with eight subfeed breakers However the installed configuration may contain one to eight s...

Page 129: ...r QBHW breakers or plug on type HQP or QPHW breakers Distribution Panel Input Breaker Isolated Ground Terminals optional Output Ground Terminals Distribution Panel Input Breaker 225A Distribution Pane...

Page 130: ...or QBHW breakers or plug on type HQP or QPHW breakers Distribution Panel Input Breaker Isolated Ground Terminals optional Output Ground Terminals Distribution Panel Input Breaker 225A Distribution Pan...

Page 131: ...are com A 49 AC Input to Main Breaker CB1 Phase A Phase B Phase C Figure A 35 Power Terminal Locations PDU Input Main Breaker CB1 Terminal Detail Left or Right Side Breaker AC Output to Critical Load...

Page 132: ...customer 5 When installing external interface wiring for example building alarm relay output and X Slot to the PDU interface terminals conduit must be installed between each device and the PDU cabine...

Page 133: ...arm 2 Return 5 REPO Input Normally open or normally closed dry contact used to activate PDU EPO from a remote switch The factory default configuration is set up for use with a normally open switch To...

Page 134: ...201629 Rev D www powerware com A 52 Terminal TB1 Terminal TB2 See Figure A 38 for details UCB NOTE The PDU is shown with both left and right distribution panels However the locations of the interface...

Page 135: ...elay NC NOTE All building alarm inputs require an isolated normally open or normally closed contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as sho...

Page 136: ...ac and 28 Vdc NOTE Alarm relay wiring should be a minimum of 22 AWG NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Relay...

Page 137: ...a normally closed switch the configuration must be changed during setup by an Eaton Customer Service Engineer 2 The REPO switch rating is 24 Vdc 1A minimum 3 REPO wiring should be a minimum of 22 AWG...

Page 138: ...4 50 0 87 0 22 88 9 3 50 Front View 1 57 0 40 Contact Block Back View Faceplate Removed Dimensions are in millimeters inches NOTE Interface wiring and conduit between the REPO switch and the PDU are t...

Page 139: ...installed in facilities with raised floors that will not support the weight of the PDU directly see Figure A 43 1 Bolt the floorstand to the floor below the raised floor with customer supplied hardwa...

Page 140: ...mensions are in millimeters inches PDU and Sidecar Depth PDU Width 899 2 35 4 792 5 31 2 Top View 762 30 716 3 28 2 Access for Running Cables Common all sides PDU wheels are held captive by this flang...

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