Eaton powerwave 9315, Installation Manual

Page 1: ...Powerware 9315 UPS 200 300 kVA Installation Manual...

Page 2: ...erference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructi...

Page 3: ...talling the UPS 3 1 3 1 Installing the UPS Cabinet 3 1 3 2 Prepare for Installing Optional Cabinets or Accessories 3 4 3 3 Completing the Installation Checklist 3 6 4 Installing Battery Cabinets 4 1 4...

Page 4: ...Installing an Input Transformer Cabinet 5 6 Figure 5 5 Installing a 208 480 Vac Input Transformer Cabinet 5 7 Figure 5 6 Installing a 480 208 Vac Output Transformer Cabinet 5 8 Figure 6 1 Typical PDM...

Page 5: ...er Cabinet Output Transformer Cabinet optional PDM Cabinet optional requires 480 208 transformer UPS Cabinet Battery Cabinet optional Figure 1 1 Typical Powerware 9315 UPS System These basic UPS syste...

Page 6: ...ns information for installing the optional RMP A Chapter 10 contains information for installing the optional RIM A Chapter 11 contains information for installing the optional SCM A Appendix A contains...

Page 7: ...Also described are the RS 485 and RS 232 serial communication capabilities of the UPS system how to connect optional remote accessories to your UPS system and information about enabling disabling and...

Page 8: ...Introduction 1 4 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com This page intentionally left blank...

Page 9: ...pter 3 4 Wire the cabinets together Chapters 4 through 11 as applicable 5 Install features accessories and or options Chapters 4 through 11 as applicable 6 Complete the Installation Checklist Chapter...

Page 10: ...lets are in the front of the cabinet and outlets are in the top You must allow clearance in front of and above each cabinet for proper air circulation 2 2 Environmental Considerations The life of the...

Page 11: ...port any damage to the carrier and your Eaton service representative immediately 2 Use a forklift or other material handling equipment to move the cabinet to a convenient unpacking area Insert the for...

Page 12: ...Getting Started 2 4 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com This page intentionally left blank...

Page 13: ...sealed concrete pad or floor A If perforated floor tiles are required for ventilation place them in front of the UPS See Table N on page A 13 for equipment weight A All circuit breakers provided as p...

Page 14: ...3 1 Removable I O Section Behind Door Do Not Lift Hidden Forklift Slots Figure 3 1 Removable I O Section 1 Move the UPS to the final installed location using forklift jacks between the foam cushions...

Page 15: ...responsible manner W A R N I N G Cabinet may fall Do not loosen hardware attaching the side or front supports to the cabinet base Also do not loosen supports from each other The cabinet must be lower...

Page 16: ...f and all power sources are removed Refer to the Powerware 9315 UPS 200 300 kVA Operation Manual for instructions 2 Open the doors of the UPS 3 Remove the stationary right side door and set it aside f...

Page 17: ...ication Panel I O Section Wireway Behind Door Panel Removed TB6 TB7 MBP and System Load Interface X Slot Communication Bay Card Slot Figure 3 3 Preparing the UPS for Installation NOTE A bypass neutral...

Page 18: ...n checklist before filling it out and retain the original After the installation is complete your Eaton service representative will be able to verify the operation of the UPS system and commission it...

Page 19: ...It is recommended that the UPS be installed on a sealed concrete pad or a sealed concrete floor Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS...

Page 20: ...____________ _________________________________________________________________________ _________________________________________________________________________ _______________________________________...

Page 21: ...recautions Keep unauthorized personnel away from battery cabinets Observe these precautions when working on or around battery cabinets A Remove watches rings or other metal objects A Use tools with in...

Page 22: ...ncendie Suivre les pr cautions qui s imposent A Pour le remplacement utiliser le m me nombre et mod le des batteries A L limination des batteries est r glement e Consulter les codes locaux cet effet C...

Page 23: ...eries is required Refer to your local codes for disposal requirements A Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic C A U T I...

Page 24: ...Installing Battery Cabinets 4 4 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com This page intentionally left blank...

Page 25: ...efore installing optional input and output transformers be sure you have prepared the UPS according to the instructions in Chapter 3 Installing the UPS The input and output transformer cabinets arrive...

Page 26: ...nput and Output Transformers 5 2 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com Top View Customer Input Area Front View Figure 5 2 Input Transformer Cabin...

Page 27: ...ut and Output Transformers 5 3 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com Top View Customer Input Area Top Front View Figure 5 3 Output Transformer Ca...

Page 28: ...as shown in Table 5 1 See Figure 5 4 through Figure 5 5 for the location of connection points within the cabinets Table 5 1 Input Transformer Connection Points Single Feed Connection Point in Transfo...

Page 29: ...rmer cabinet NOTE For wiring information see drawing 164201037 1 Table B Table D and Table E in Appendix A 1 Install wiring from the UPS cabinet to the transformer cabinet using conduit through the ca...

Page 30: ...ATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com E23 AC Output to UPS AC Input to Transformer E24 E25 E26 E27 E28 IN IN IN OUT OUT OUT A B C A B C Front Figu...

Page 31: ...erware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com AC Output to UPS AC Input to Transformer E23 E24 E25 E26 E27 E28 E22 E29 Input Neutral Output Neutral Front Figure 5...

Page 32: ...8 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com AC Output to UPS AC Input to Transformer E23 E24 E25 E26 E27 E28 Neutral Ground Front Figure 5 6 Installi...

Page 33: ...for the needs of your facility Each panel is controlled by one 225A feeder breaker The PDM cabinet arrives as shown in Figure 6 1 and Drawing 164201037 8 on page A 31 Before installing the PDM be sur...

Page 34: ...Installing a Power Distribution Module 6 2 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com This page intentionally left blank...

Page 35: ...her Equipment To UPS Figure 7 1 Remote EPO Control To install a Remote EPO control 1 Securely mount the Remote EPO station Recommended locations include operator s consoles or near exit doors 2 Instal...

Page 36: ...cated switch not tied into any other circuits 4 If you are installing multiple Remote EPO stations wire additional stations in parallel with the first Remote EPO 5 If required install conduit and wiri...

Page 37: ...e battery disconnect should be set to the ON position for normal UPS operation when DC power is available at the UPS When service personnel are performing maintenance on the UPS or battery cabinet the...

Page 38: ...sized for a total maximum voltage drop of 1 nominal DC link voltage at maximum current A Table 8 1 details the power cable terminations A The remote battery disconnect weighs approximately 34 kg 75 l...

Page 39: ...ount an RMP on a desktop or on a wall wherever you have a serial interface line A maximum of two monitoring accessories RMPs Relay Interface Modules or Supervisory Contact Modules can be installed See...

Page 40: ...a Remote Monitor Panel 9 2 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com Surface Mount for Hanging Flush Mount Wires Must be Twisted Figure 9 1 Remote Mo...

Page 41: ...cabinet The top entry connection requires installation of flexible conduit within the UPS Bottom entry connection requires no additional routing of conduit within the UPS 3 In the spare parts kit loca...

Page 42: ...TB1 5 TB3 6 TB1 6 TB3 7 TB1 7 TB3 8 5 To check the operation of the RMP ensure that the UPS is supplying the load via inverter or bypass If the indicators on the RMP show the appropriate status then...

Page 43: ...horn silence button and hold it for 3 seconds All lamps should illuminate and the horn sounds continuously until you release the button 7 Repeat Steps 1 2 and 4 through 6 for each RMP you are installi...

Page 44: ...Installing a Remote Monitor Panel 9 6 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com This page intentionally left blank...

Page 45: ...outlines the enclosure dimensions Flush Mount Surface Mount for Hanging Continues at UPS J1 J2 J3 J4 15 Pin D Sub Connectors Relay Interface Module Figure 10 1 Relay Interface Module To install an RI...

Page 46: ...PS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com Connect to Port 1 DB 9 on Communication Panel Fuse Terminal Block TB3 Figure 10 2 Terminal Block Bracket TB1 TB2 DB 9 Connector o...

Page 47: ...4 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors 6 Repeat Steps 1 through 5 for each RIM you are installing 7 If you are installing an RMP or SCM in addition t...

Page 48: ...Installing a Relay Interface Module 10 4 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com This page intentionally left blank...

Page 49: ...Wires Must be Twisted Figure 11 1 Supervisory Contact Module To install a SCM 1 Securely mount the SCM 2 Install wiring from the SCM using conduit through the conduit entry plate in either the top or...

Page 50: ...al Block TB3 Figure 11 2 Terminal Block Bracket TB1 TB2 DB 9 Connector on UPS Communication Panel Figure 11 3 Wiring an SCM to the UPS 4 Connect the SCM wiring to the terminal block using the terminat...

Page 51: ...installing an RMP or RIM in addition to an SCM proceed to Chapter 9 or 10 respectively otherwise secure the UPS cabinet by reversing the steps on page 3 4 Table 11 1 SCM Wire Terminations From SCM A...

Page 52: ...mal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 11 4 Supervisory Contact Module TB2 NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or...

Page 53: ...037 2 Typical UPS System A 164201037 3 UPS System Oneline Configurations A 164201037 4 Oneline Drawings of UPS System A 164201037 5 Location of UPS Power Terminals A 164201037 6 UPS Cabinet A 16420103...

Page 54: ...il ea 4 0 2 4 0 2 250 2 Read and understand the following notes while planning your installation 1 Refer to national and local electrical codes for acceptable external wiring practices 2 Material and...

Page 55: ...th Filter Amps 721 312 AWG or kcmil ea 500 3 4 0 2 Without Filter Amps 800 360 AWG or kcmil ea 500 3 250 2 AC INPUT AC Input to UPS Rectifier from Input Transformer 95 min PF 3 O 1 gnd Minimum conduct...

Page 56: ...load current plus battery recharge current Minimum conductor size number per O Amps with Filter Amps N A N A 416 N A N A AWG or kcmil ea N A N A 350 2 N A N A Amps without Filter Amps 360 294 1100 48...

Page 57: ...er 95 min PF 3 O 1 gnd Minimum conductor size number per O Maximum amps includes full load current plus battery recharge current Minimum conductor size number per O With Filter Amps 348 348 435 AWG or...

Page 58: ...ith Filter Amps 790 334 AWG or kcmil ea 500 3 4 0 2 Without Filter Amps 880 396 AWG or kcmil ea 600 3 250 2 AC INPUT AC Input to UPS Rectifier from Input Transformer 95 min PF 3 O 1 gnd Minimum conduc...

Page 59: ...ll load current plus battery recharge current Minimum conductor size number per O Amps with Filter Amps N A N A N A N A N A AWG or kcmil ea N A N A N A N A N A Amps without Filter Amps 396 323 1221 52...

Page 60: ...ts Drawing 164201037 4 shows the location of the power cable terminals inside the UPS cabinet Refer to Chapter 5 in this manual for location of the power cable terminals inside the transformer cabinet...

Page 61: ...l 56 5 500 1 2 3 3 in E25 Phase C 3 2 600 kcmil 56 5 500 1 2 3 3 in AC Output from Input Isolation Transformer 600 480 as applicable E26 Phase A 3 2 600 kcmil 56 5 500 1 2 3 3 in E27 Phase B 3 2 600 k...

Page 62: ...3 5 62 8 15 8 225 kVA 600 600 61 7 15 5 72 2 18 2 300 kVA 208 208 82 4 20 8 96 5 24 3 300 kVA 480 480 71 7 18 1 83 9 21 1 300 kVA 600 600 82 4 20 8 96 5 24 3 Worst case scenario heat rejection data to...

Page 63: ...ormer to allow for transformer magnetization inrush current 3 Source protection for the AC input should be treated as if you were supplying a three phase transformer to allow for filter inrush current...

Page 64: ...riteria for both Table L Maximum Output Circuit Breaker Ratings Powerware System Output Voltage Rating 208V 400V 480V 600V Powerware 9315 200 N A 400 N A N A Powerware 9315 225 800 N A 350 N A Powerwa...

Page 65: ...e N Equipment Weight and Point Loading Weight Point Loading Component Kg lb Kg lb UPS Cabinet Powerware 9315 225 480 208 480 480 Systems 1752 3863 N A 1729 3812 N A UPS Cabinet Powerware 9315 300 600...

Page 66: ...OTE EPO REMOTE EPO RTN ON BYPASS RTN BATTERY CONT RTN ON INV RTN NOTICE RTN ALARM RTN Communication Panel Customer Information A 14 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037...

Page 67: ...ted by a remote contact closure 8 BLDG ALARM 4 RTN 9 BLDG ALARM 5 Programmable UPS alarm Activated by a remote contact closure 10 BLDG ALARM 5 RTN 11 BLDG ALARM 6 Programmable UPS alarm Activated by a...

Page 68: ...d at 24V 1A minimum 2 Refer to Table Q Table R Table S and to applicable chapters for information about installing control wiring for options and accessories Table Q Control Wiring Terminations Termin...

Page 69: ...he Remote EPO feature opens all breakers and contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to th...

Page 70: ...on A 18 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Rev G www powerware com 1 Table T lists the battery shunt trip or UV trip wiring requirements Table T Battery Shunt Trip or...

Page 71: ...t may be installed on either the left or the right side of the UPS cabinet BATTERY CABINET CABINET UPS optional INPUT CABINET OUTPUT TRANSFORMER optional PDM CABINET optional requires 480 208 transfor...

Page 72: ...8 N A N A Sheet 1 225 300 480 480 N A N A Sheet 1 200 250 400 400 N A N A Sheet 2 225 300 480 480 Isolation Delta in Delta out N A Sheet 2 225 300 600 600 Isolation Delta in Delta out N A Sheet 2 225...

Page 73: ...TIONS PANEL DESCRIPTION DATE DRAWING NO SHEET REVISION F ONELINE DRAWINGS OF UPS SYSTEM 082806 NOTE 2 See Table U to determine when an input transformer is required See Table O Table P Table Q Table R...

Page 74: ...YSTEM 082806 NOTE 2 See Table U to determine when an input transformer is required See Table O Table P Table Q Table R and Table S INVERTER OUTPUT CONTACTOR OUTPUT FILTER K3 OUTPUT TRANSFORMER Y BATTE...

Page 75: ...OUTPUT ISOLATION TRANSFORMER CABINET E13 15 INVERTER RECTIFIER CB1 FROM STATIC SWITCH BYPASS CONTACTOR K4 ON INVERTER ON BYPASS MONITORING RS 232 RS 485 REMOTE EPO GENERATOR INTERFACE AC INPUT TO UPS...

Page 76: ...E9 E11 FROM STATIC SWITCH BYPASS CONTACTOR K4 ON INVERTER ON BYPASS MONITORING RS 232 RS 485 REMOTE EPO GENERATOR INTERFACE AC INPUT TO UPS RECTIFIER 3 WIRE A B C ROTATION BUILDING ALARMS E1 E3 COMMU...

Page 77: ...RS 485 CONNECTION J3 COMMUNICATION PANEL PORT 2 DB 25 RS 232 CONNECTION DESCRIPTION DATE DRAWING NO SHEET REVISION E LOCATION OF UPS POWER TERMINALS 1 of 1 113004 AC OUTPUT E9 E10 E11 TB4 SHUNT UV TR...

Page 78: ...ON DATE DRAWING NO SHEET REVISION A 164201037 6 UPS CABINET 1 of 2 020497 1866 1 73 5 733 28 9 484 4 19 1 333 13 1 1653 8 65 1 Customer Information A 26 EATON Powerware 9315 UPS 200 300 kVA Installati...

Page 79: ...ET UPS CABINET 52 9 2 1 35 7 1 4 720 7 28 4 568 3 22 4 301 6 11 9 21 0 8 50 3 2 29 9 1 2 240 9 4 39 3 1 5 756 29 8 454 17 9 25 1 734 28 9 155 4 6 1 120 4 7 93 3 3 7 72 2 8 211 8 3 40 9 1 6 228 5 9 0 4...

Page 80: ...36 00 MINIMUM CLEARANCE FOR SUBASSEMBLY REMOVAL 1853 87 73 00 Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION E 164201037 7 1 of 3 113004 66 81 2 63 25 4 1 00 FRONT VIE...

Page 81: ...ION TRANSFORMER CABINET 208 480 SIDE VIEW 449 5 17 7 282 11 1 91 3 6 1021 40 2 1211 4 47 7 1203 47 4 1870 73 6 26 1 200 7 9 200 7 9 200 7 9 1200 47 2 713 4 28 1 243 3 9 6 57 5 2 26 21 0 83 22 0 87 56...

Page 82: ...449 5 17 7 282 11 1 91 3 6 1021 40 2 1211 4 47 7 1203 47 4 1870 73 6 26 1 200 7 9 200 7 9 200 7 9 1200 47 2 713 4 28 1 243 3 9 6 57 5 2 26 21 0 83 22 0 87 56 2 2 710 28 762 30 OUTPUT AUTO TRANSFORMER...

Page 83: ...ole 15 100A 2 and 3 Pole 125A 2 Pole Grounding Stud Grounding Stud A E1 B E2 C E3 Neutral E4 PB2 Optional Input Ground 2 6 350 KCM NOTE 1 Refer to Powerware 9315 Power Distribution Module Installation...

Page 84: ...CONNECTIONS UTILITY INPUT IF BIB BREAKER INSTALLED UPS PTC OUTPUT CONNECTION UTILITY INPUT IF BIB BREAKER IS NOT INSTALLED NOTE 1 Refer to Powerware 9315 Maintenance Bypass Module MBM Installation an...

Page 85: ...des TO UPS TO OTHER EQUIPMENT Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION D 164201037 10 REMOTE EMERGENCY POWER OFF 1 of 1 041500 Customer Information A 33 EATON Po...

Page 86: ...100 1 3 94 74 7 2 94 171 5 6 75 KNOCKOUTS PROVIDED ON FIVE SURFACES BE TWISTED FLUSH MOUNT SURFACE FOR HANGING 14 18 gauge Dimensions are in millimeters inches MOUNT DESCRIPTION DATE DRAWING NO SHEET...

Page 87: ...7 75 FOR HANGING WIRING CONDUIT AND WIRING SUPPLIED BY CUSTOMER Maximum distance between RIM and UPS not to exceed 500 feet Wires must be twisted Dimensions are in millimeters inches DESCRIPTION DATE...

Page 88: ...215 9 8 50 171 5 6 75 74 6 2 94 100 0 3 94 Dimensions are in millimeters inches DESCRIPTION DATE DRAWING NO SHEET REVISION D 164201037 12 RELAY INTERFACE MODULE 2 of 2 041500 Customer Information A 36...

Page 89: ...5 9 8 50 100 1 3 94 74 7 2 94 171 5 6 75 KNOCKOUTS PROVIDED ON FIVE SURFACES BE TWISTED FLUSH MOUNT SURFACE FOR HANGING Dimensions are in millimeters inches MOUNT DESCRIPTION DATE DRAWING NO SHEET REV...

Page 90: ...NECT SWITCH 1 of 2 010198 ENCLOSURE HAS NO KNOCKOUTS KNOCKOUTS TO BE DETERMINED AT TIME OF INSTALLATION ENCLOSURE FOR K1200 BREAKERS WEIGHT 75 LBS 34 KG Customer Information A 38 EATON Powerware 9315...

Page 91: ...NG NO SHEET REVISION A 164201037 14 BATTERY DISCONNECT SWITCH 2 of 2 010198 TYPE K1200 BREAKER OUTLINE Customer Information A 39 EATON Powerware 9315 UPS 200 300 kVA Installation Manual S 164201037 Re...

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