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Instruction Booklet 

IB158002EN

Effective October 2018

Eaton SPD Max Series 

Surge Protective Device 

  

EATON

 www.eaton.com

1.0  Introduction

1.1 Manual Organization

This Installation Manual describes the safe installation and operation 

of the Eaton® SPD Max Series Surge Protective Device (SPD).
This manual is organized into seven sections, as follows:

1.0 Introduction

2.0 Installation

3.0 Operating Features

4.0 Troubleshooting

5.0 Specifications

6.0 Ordering Guidelines

7.0 Warranty

1.2 Product Overview

The Eaton SPD Max Series protects critical electrical and electronic 

equipment including switchgear, switchboards, panelboards and 

other types of enclosures from damage by voltage transients and 

surges. This is done by shunting high energy lightning surges (and 

other transient disturbances) away from the equipment being pro-

tected. It does this in nanoseconds by providing a low impedance 

surge path to ground while supporting power frequency voltage.
The Eaton SPD Max Series is designed to mount on the wall (or 

other vertical surface) as close as possible to the electrical cabinet. 

The SPD Max Series is available in voltage ratings from 120-600V 

AC, surge current capacity ratings from 100kA to 800kA, and NEMA 

4 or NEMA 4X enclosures.
The Eaton SPD Max Series is available in two feature packages 

(Basic and Standard with Surge Counter), as described in 

Section 3, 

Operating Features

. Each model is available in Delta, Wye, and Split 

Phase wiring configurations.
All Eaton SPD Max Series models have been tested and certified 

by Underwriter’s Laboratory (UL®), to comply with UL Standard 

1449, 4th Edition, UL Standard 1283 7th Edition, CSA 22.2 and CSA 

Electrical Notice NO. 516 Edition 1. This device can be used for 

UL96A and NFPA 780 Compliance.

1.3 Safety Precautions

A licensed/qualified electrician must complete all instructions in 

this manual in accordance with the National Electric Code (NEC®), 

Canadian Electrical Code (CEC), state, and local codes, or other 

applicable country codes. All applicable local electrical codes super-

sede these instructions.

m

 WARNING

IMPROPER INSTALLATION COULD CAUSE DEATH, INJURY AND 

EQUIPMENT DAMAGE. FOLLOW ALL WARNINGS AND CAUTIONS. 

COMPLETELY READ AND UNDERSTAND THE INFORMATION IN THIS 

INSTRUCTION MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE 

THIS EQUIPMENT. 

IMPROPER WIRING COULD CAUSE DEATH, INJURY AND/ OR EQUIPMENT 

DAMAGE. ONLY LICENSED/QUALIFIED ELECTRICIANS WHO ARE TRAINED 

IN THE INSTALLATION AND SERVICE OF ELECTRICAL SERVICES ARE TO 

INSTALL AND SERVICE THIS EQUIPMENT 

HAZARDOUS VOLTAGES ARE PRESENT INSIDE THE SPD DURING NORMAL 

OPERATION. FOLLOW ALL SAFE WORK PRACTICES TO AVOID ELECTRICAL 

SHOCK.

m

 WARNING

ARC FLASH DURING INSTALLATION COULD CAUSE INJURY OR DEATH. USE  

APPROPRIATE SAFETY PRECAUTIONS AND EQUIPMENT FOR ARC FLASH 

PROTECTION.

1.4 Catalog Numbering System

Each Eaton SPD Max Series unit has a name plate that identifies the 

parameters used for manufacture. These parameters are expressed 

in letters and numbers, to reflect the Series, kA Rating, Voltage 

Code, Feature Package, and Application, as shown in Table 1 and 

Table 5.

Table 1.  Catalog Numbering System

                           

SPM   250   480D   3   R     

 

    

Series 

            

Voltage Code

       

 Application  

                     

kA Rating 

                         

Feature Package   

For example, a 480 volt Delta (3-wire plus Ground) for use in a 

NEMA 4 application requires an SPD model SPM250480D2R, 

where:

SPM

 = SPD Max Series,

250

 = the kA rating (100 – 800 kA),

480D

 = the voltage,

3

 = the feature package (Standard With Surge Counter),

R

 = the Application Suffix (NEMA 4 with internal disconnect).

These numbers appear as part of the product label attached to the 

side of the SPD Max enclosure. See 

Figure 1

.

Figure 1. Product Label

Summary of Contents for SPD Series

Page 1: ...Installation 3 3 0 Operating Features 6 4 0 Troubleshooting 8 5 0 Specifications 9 6 0 Ordering Guidelines 10 7 0 Warranty 16 Effective October 2018 Supersedes October 2014 Instruction Booklet IB15800...

Page 2: ...d for UL96A and NFPA 780 Compliance 1 3 Safety Precautions A licensed qualified electrician must complete all instructions in this manual in accordance with the National Electric Code NEC Canadian Ele...

Page 3: ...T BREAKER PANEL FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH FROM ELECTRICAL SHOCK NOTICE A POOR GROUND OR GROUNDING BONDING VIOLATIONS COULD PREVENT THE SPD FROM PERFORMING AS SPECIFIED DO NOT US...

Page 4: ...he SPD enclosure If using the Form C contacts route Form C wires through a separate maximum inch trade size hub and conduit 4 Determine the hole location on the receiving electrical enclosure and eith...

Page 5: ...two SPDs SPD1 and SPD2 the display cable and two SPD Status ribbon cables must be unplugged In either case this is done by loosening the two Cable Hold Down Bracket screws 1 2 turn and sliding the br...

Page 6: ...he Ground terminal block 180o and mount the two terminal blocks in the mounting holes located on the bottom left of the unit See Figure 5 Figure 5 Neutral and Ground Terminal Block re located for Top...

Page 7: ...off power to the unit 2 Remove the two phillips head screws that hold the display 3 Rotate the display to the desired position Be careful not to over stress the display ribbon cable 4 Place the displ...

Page 8: ...lay Neu Gnd Green LED is OFF Neu Gnd Red LED is ON Audible Alarm is ON for models with Neutral connections Neu Gnd protection is compromised or lost Replace SPD See Note Significant surge event Replac...

Page 9: ...ase Wye L N L G N G L L Three phase high leg delta L N L G N G L L Maximum continuous operating voltage MCOV 230V Single Phase 320V L N 320V L G 320V N G 127V 220V WYE 120V 240V Single Split Phase 150...

Page 10: ...10kHz to 100Mhz Surge Counter with Alarm Silence Reset Button 240S 120 240 Split Phase 208Y 120 208 Wye 4W G 220Y 127 220 Wye 4W G 400Y 230 400 Wye 4W G 480Y 277 480 Wye 4W G 600Y 347 600 Wye 4W G 240...

Page 11: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 8 DELTA 3W G with Circuit Breaker Figure 9 Wye 4W G with Circuit Breaker SPD2 only installed in mode...

Page 12: ...r 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 10 High Leg Delta 4W G with Circuit Breaker Figure 11 Split Phase 3W G with Circuit Breaker RED RED RED RED RED RED SPD2...

Page 13: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 12 DELTA 3W G with Terminal Block Figure 13 Wye 4W G with Terminal Block SPD2 only installed in mode...

Page 14: ...er 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 14 High Leg Delta 4W G with Terminal Block Figure 15 Split Phase 3W G with Terminal Block RED RED RED RED RED RED SPD2 o...

Page 15: ...15 Instruction Booklet IB158002EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 16 Product Dimensions...

Page 16: ...ng the SPD or for warranty information call 1 800 809 2772 Option 4 sub option 2 Repair or replacement units will be returned collect If Eaton finds the return to be a manufacturer s defect the produc...

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