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Instruction Booklet 

IB158002EN

Effective October 2018

Eaton SPD Max Series 

Surge Protective Device 

  

EATON

 www.eaton.com

2.3 Installation Procedures

1.  Before mounting the SPD Max Series device ensure that the 

mounting surface is sufficient to support the weight of the 

SPD. See Section 5.0 Specifications for weight. The SPD should 

be mounted as close as possible to the electrical cabinet and 

as close as possible to the wiring connection point within the 

electrical cabinet. This will ensure a minimum wire length and 

maximum SPD performance.  Preferred entry of the incoming 

power is on the hinge side of the enclosure.  This location offers 

the best VPR ratings.  Top and bottom entry is also available.  If 

the user chooses to wire the entry cable through the top of the 

enclosure the internally mounted terminal block for the neutral (if 

equipped) and ground connections must be moved to the bottom 

of the enclosure. See Section 2.3.1 Installation Procedures for 

Top Entry. The three possible power entry locations are identified 

on the enclosure with a dimple located on the top, bottom and 

hinge side of the enclosure housing (see 

Figure 16

).

Table 2.  Suggested Entry Cable and Conduit Hub Sizes

Power entry into 

enclosure

Max. – Min. Entry Cable 

AWG

Max. Trade size Hub

Top

1/0 – 10 AWG

1 ½”

Hinge Side

1/0 – 10 AWG

2”

Bottom

1/0 – 10 AWG

1 ½”

2.  Layout the four enclosure mounting holes using the enclosure 

dimensions provided in 

Figure 16

.  Drill the appropriate holes per 

the product dimensions.

Figure 2. Typical Form C Wiring Connections

3.  Determine the correct metal conduit for phase wires using  

Table 2

 and install onto the SPD enclosure.  If using the Form C 

contacts route Form C wires through a separate maximum ¾ inch 

trade size hub and conduit.*

4.  Determine the hole location on the receiving electrical enclosure 

and either remove the knock-out provided or drill the appropriate 

size hole at that location.

5.  Select the correct wiring diagram for the SPD Max you are install-

ing. Refer to the wiring diagrams in 

Figures 8-15

6.  Determine the wire gauge and length required to make the SPD 

phase connections and cut the wires to the appropriate length. 

(To maximize SPD performance, wire length should be as short as 

possible). Connect the Phase wires through the metal conduit.

otee:

N

Wires should not exceed the allowable bend radius according to NEC 

and CEC during installation.  Route all Phase, Ground and Neutral (where 

applicable) wires through conduit.  Route Form C wires (where applicable) 

through a separate max. 3/4 inch trade size hub and conduit.*

7.  Determine the wire length for the Ground and Neutral (where 

applicable) wires and cut these wires as needed.  Again, keep 

these wires as short as possible to maximize SPD performance 

and don’t exceed the bend radius of the wire during installation.

8.  Standard with Surge Counter devices also provide wiring for 

Form C relay contacts. This connection can be used for remote 

monitoring of the SPD. The Form C contacts are rated max 0.46 

A, 150 Vac, 1A, 30 Vdc.* Note: when a SPD Max contains two 

SPD  modules the user can connect their Form C wires to either 

SPD1 or SPD2.  There is no need to wire to both units as they 

are wired together through the SPD Status board and two ribbon 

cables. (See Figure 2).  Follow all national, state and local electri-

cal codes when making these connections.

*Notee: Utilization of Form C contacts is optional.  Connection is 

not mandatory for the operation of the SPD.

Summary of Contents for SPD Series

Page 1: ...Installation 3 3 0 Operating Features 6 4 0 Troubleshooting 8 5 0 Specifications 9 6 0 Ordering Guidelines 10 7 0 Warranty 16 Effective October 2018 Supersedes October 2014 Instruction Booklet IB15800...

Page 2: ...d for UL96A and NFPA 780 Compliance 1 3 Safety Precautions A licensed qualified electrician must complete all instructions in this manual in accordance with the National Electric Code NEC Canadian Ele...

Page 3: ...T BREAKER PANEL FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH FROM ELECTRICAL SHOCK NOTICE A POOR GROUND OR GROUNDING BONDING VIOLATIONS COULD PREVENT THE SPD FROM PERFORMING AS SPECIFIED DO NOT US...

Page 4: ...he SPD enclosure If using the Form C contacts route Form C wires through a separate maximum inch trade size hub and conduit 4 Determine the hole location on the receiving electrical enclosure and eith...

Page 5: ...two SPDs SPD1 and SPD2 the display cable and two SPD Status ribbon cables must be unplugged In either case this is done by loosening the two Cable Hold Down Bracket screws 1 2 turn and sliding the br...

Page 6: ...he Ground terminal block 180o and mount the two terminal blocks in the mounting holes located on the bottom left of the unit See Figure 5 Figure 5 Neutral and Ground Terminal Block re located for Top...

Page 7: ...off power to the unit 2 Remove the two phillips head screws that hold the display 3 Rotate the display to the desired position Be careful not to over stress the display ribbon cable 4 Place the displ...

Page 8: ...lay Neu Gnd Green LED is OFF Neu Gnd Red LED is ON Audible Alarm is ON for models with Neutral connections Neu Gnd protection is compromised or lost Replace SPD See Note Significant surge event Replac...

Page 9: ...ase Wye L N L G N G L L Three phase high leg delta L N L G N G L L Maximum continuous operating voltage MCOV 230V Single Phase 320V L N 320V L G 320V N G 127V 220V WYE 120V 240V Single Split Phase 150...

Page 10: ...10kHz to 100Mhz Surge Counter with Alarm Silence Reset Button 240S 120 240 Split Phase 208Y 120 208 Wye 4W G 220Y 127 220 Wye 4W G 400Y 230 400 Wye 4W G 480Y 277 480 Wye 4W G 600Y 347 600 Wye 4W G 240...

Page 11: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 8 DELTA 3W G with Circuit Breaker Figure 9 Wye 4W G with Circuit Breaker SPD2 only installed in mode...

Page 12: ...r 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 10 High Leg Delta 4W G with Circuit Breaker Figure 11 Split Phase 3W G with Circuit Breaker RED RED RED RED RED RED SPD2...

Page 13: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 12 DELTA 3W G with Terminal Block Figure 13 Wye 4W G with Terminal Block SPD2 only installed in mode...

Page 14: ...er 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 14 High Leg Delta 4W G with Terminal Block Figure 15 Split Phase 3W G with Terminal Block RED RED RED RED RED RED SPD2 o...

Page 15: ...15 Instruction Booklet IB158002EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 16 Product Dimensions...

Page 16: ...ng the SPD or for warranty information call 1 800 809 2772 Option 4 sub option 2 Repair or replacement units will be returned collect If Eaton finds the return to be a manufacturer s defect the produc...

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