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Instruction Booklet 

IB158002EN

Effective October 2018

Eaton SPD Max Series 

Surge Protective Device 

  

EATON

 www.eaton.com

3.0  Operating Features

3.1  General

The Eaton SPD Max Series comes in two feature packages: Basic, 

and Standard with Surge Counter.  The operating specifics of each 

feature package are described below.
The Eaton SPD Max Series requires no operator involvement other 

than to monitor the display panel or the audible alarm (if equipped) 

to determine status of the SPD(s).
After system power is applied, the SPD automatically begins protect-

ing downstream electrical equipment from voltage transients and 

surges.
Some SPD Max Series units have a Form C relay contact that allows 

for the remote indication of SPD status.  

Wiring of the Form C con-

tacts is not mandatory for the operation of the SPD Max Series 

device.

3.2 Displays and Indicators

All Eaton SPD Max Series units (Basic, and Standard with Surge 

Counter) use a display panel to indicate system status.  The display 

panel is slightly different for each feature package.
Each display has both green and red light emitting diodes (LEDs) to 

indicate the status of the protection on each phase. Green indicates 

the phase is fully protected. Red indicates a loss of protection.  Wye, 

Split Phase and High-Leg Delta units have an additional set of green/ 

red LEDs to indicate status of Neutral/Ground protection.
When the LED(s) turn red, an audible alarm will also sound if 

equipped with a Standard with Surge Counter display.
Specific operating conditions displayed for each Eaton SPD Max 

Series Feature Package is described below.

3.2.1 Basic Feature Package

The Eaton SPD Max Series Basic Feature display is shown in  

Figure 6

.

Figure 6. Basic Feature Package Display

5.  Unscrew the Neutral and Ground terminal blocks from the enclo-

sure base.  Rotate the Ground terminal block 180o and mount the 

two terminal blocks in the mounting holes located on the bottom 

left of the unit. (See Figure 5)

Figure 5. Neutral and Ground Terminal Block re-located for Top 

Entry Wire  Installation

6.  Cut #10 AWG neutral wire(s) to fit from the relocated neutral ter-

minal block to the individual SPD(s) keeping the wires as short as 

possible.

7.  Attach a #10 AWG ring terminal to one end of the new neutral 

wire(s) and a #10 AWG ferrule to the other end.

8.  Connect the ring terminal end of the new neutral wire(s) to the 

SPD neutral connection and the ferrule end of the wire to the re-

located neutral block.

9.  Tighten the neutral terminal block screws with a torque of 50 in-

lbs.

10. Tighten either SPD1 or SPD2 neutral connection with a torque of 

36 in-lbs, which is molded into the SPD plastic enclosure.

11.  Up to a 1 1/2 NPT conduit punch can be used to access the top 

of the enclosure.  Use the dimple located on the enclosure wall 

to center the hole.  Install proper conduit hub, NEMA 4 or NEMA 

4X.

12. Optional Form C wiring - If using a remote monitoring Form C 

relay, locate the dimples on the top or bottom of the enclosure 

for centering the cut-out hole for conduit installation.  Maximum 

conduit size of 3/4 NPT for Form C wires.

13. Mount SPD Max unit in desired location as close as possible to 

equipment to be protected. Feed wire sizes #10 - 1/0 AWG into 

the unit and terminate them per wiring diagram located on the 

inside enclosure lid or the instruction manual.  Optional Form C 

Relay - Install remote monitoring Form C relay wiring, if needed, 

into one SPD.  Either SPD can be used if two are present, but it’s 

only necessary to connect to one SPD device within the enclo-

sure.

14. Swing hinged dead front panels closed and re-install the four 

Torx® screws to secure the dead front panels.

15. Re-attach all ribbon cable connectors and slide Cable Hold Down 

Brackets back into place and tighten screws to 5 Lb - In.

16. Close and secure the seven enclosure lid latches.

Re-located 

Terminal 

Blocks

Summary of Contents for SPD Series

Page 1: ...Installation 3 3 0 Operating Features 6 4 0 Troubleshooting 8 5 0 Specifications 9 6 0 Ordering Guidelines 10 7 0 Warranty 16 Effective October 2018 Supersedes October 2014 Instruction Booklet IB15800...

Page 2: ...d for UL96A and NFPA 780 Compliance 1 3 Safety Precautions A licensed qualified electrician must complete all instructions in this manual in accordance with the National Electric Code NEC Canadian Ele...

Page 3: ...T BREAKER PANEL FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH FROM ELECTRICAL SHOCK NOTICE A POOR GROUND OR GROUNDING BONDING VIOLATIONS COULD PREVENT THE SPD FROM PERFORMING AS SPECIFIED DO NOT US...

Page 4: ...he SPD enclosure If using the Form C contacts route Form C wires through a separate maximum inch trade size hub and conduit 4 Determine the hole location on the receiving electrical enclosure and eith...

Page 5: ...two SPDs SPD1 and SPD2 the display cable and two SPD Status ribbon cables must be unplugged In either case this is done by loosening the two Cable Hold Down Bracket screws 1 2 turn and sliding the br...

Page 6: ...he Ground terminal block 180o and mount the two terminal blocks in the mounting holes located on the bottom left of the unit See Figure 5 Figure 5 Neutral and Ground Terminal Block re located for Top...

Page 7: ...off power to the unit 2 Remove the two phillips head screws that hold the display 3 Rotate the display to the desired position Be careful not to over stress the display ribbon cable 4 Place the displ...

Page 8: ...lay Neu Gnd Green LED is OFF Neu Gnd Red LED is ON Audible Alarm is ON for models with Neutral connections Neu Gnd protection is compromised or lost Replace SPD See Note Significant surge event Replac...

Page 9: ...ase Wye L N L G N G L L Three phase high leg delta L N L G N G L L Maximum continuous operating voltage MCOV 230V Single Phase 320V L N 320V L G 320V N G 127V 220V WYE 120V 240V Single Split Phase 150...

Page 10: ...10kHz to 100Mhz Surge Counter with Alarm Silence Reset Button 240S 120 240 Split Phase 208Y 120 208 Wye 4W G 220Y 127 220 Wye 4W G 400Y 230 400 Wye 4W G 480Y 277 480 Wye 4W G 600Y 347 600 Wye 4W G 240...

Page 11: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 8 DELTA 3W G with Circuit Breaker Figure 9 Wye 4W G with Circuit Breaker SPD2 only installed in mode...

Page 12: ...r 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 10 High Leg Delta 4W G with Circuit Breaker Figure 11 Split Phase 3W G with Circuit Breaker RED RED RED RED RED RED SPD2...

Page 13: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 12 DELTA 3W G with Terminal Block Figure 13 Wye 4W G with Terminal Block SPD2 only installed in mode...

Page 14: ...er 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 14 High Leg Delta 4W G with Terminal Block Figure 15 Split Phase 3W G with Terminal Block RED RED RED RED RED RED SPD2 o...

Page 15: ...15 Instruction Booklet IB158002EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 16 Product Dimensions...

Page 16: ...ng the SPD or for warranty information call 1 800 809 2772 Option 4 sub option 2 Repair or replacement units will be returned collect If Eaton finds the return to be a manufacturer s defect the produc...

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