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Instruction Booklet 

IB158002EN

Effective October 2018

Eaton SPD Max Series 

Surge Protective Device 

  

EATON

 www.eaton.com

4.0   Troubleshooting

Many SPD failures result from improper installation. Once the SPD is 

installed properly, it is a highly reliable unit.  The most common rea-

son for SPD failure is a temporary overvoltage (TOV) condition.
If the SPD does not function properly, first confirm that it is installed 

properly. See Section 2, Installation.
If the SPD malfunctions after it has been operating routinely, refer to 

Table 3

, Troubleshooting  Chart. This Troubleshooting Chart identifies 

possible causes and solutions to the malfunction.  Further assistance 

may be obtained by calling Eaton’s Technical Resource Center (TRC) 

and speaking to a Surge Protection Application Engineer, at 1-800-

809-2772, option 4, sub-option 2, including being directed to the 

warranty process if applicable.

Table 3.  Troubleshooting Chart
Front Mounted Display

Condition

Probable Cause

Solution

Display: Green LEDs ON (1 per phase) and one Green 

LED ON for Neu/Gnd Protection

Normal operation

N/A.

Display: Audible Alarm OFF, Form C (N.C.) contact in 

the CLOSED state

Normal operation

N/A

Display: Phase Green LED is OFF, same Phase Red 

LED is ON, Audible Alarm is ON

Phase protection compromised or lost

Replace SPD  (See Note)

Extended Temporary Overvoltage (TOV)

Check electrical system for TOV sources, correct, replace 

SPD

Significant surge event

Replace SPD  (See Note)

Display: Neu/Gnd Green LED is OFF, Neu/Gnd Red 

LED is ON, Audible Alarm is ON (for models with 

Neutral connections)

Neu/Gnd protection is compromised or lost

Replace SPD  (See Note)

Significant surge event

Replace SPD  (See Note)

Display: All phase Green LEDs OFF, all phase RED 

LEDs ON, Audible Alarm is ON

All phase protection is compromised or lost

Replace SPD  (See Note)

SPD rated voltage is less than system voltage

Replace SPD with correct voltage model (See Note)

Extended Temporary Overvoltage (TOV)

Check electrical system for TOV sources, correct, replace 

SPD (See Note)

Significant surge event

Replace SPD  (See Note)

Display: Red LEDs is ON. Audible Alarm is OFF

Audible Alarm Silence button has been depressed and Alarm 

is silenced

Normal operation
If power is cycled and a fault condition still exists, the 

Audible Alarm will reactivate

Display: All Green and Red LEDs are OFF, LCD display 

is OFF

SPD is not connected to a power source

Check system voltage at SPD connection
Check SPD connections

Troubleshooting Chart (Continued)
Internal SPD Status Indicator

Condition

Probable Cause

Solution

SPD Status: SPD1 and SPD2 LEDs off

Normal Condition

No Action

SPD Status: SPD1 red LED on

Damage to SPD1

Replace SPD1

SPD Status: SPD2 red LED on

Damage to SPD2

Replace SPD2

Red LED on the front panel, but both SPD Status red 

LEDs are off

10 pin ribbon cable(s) disconnected or installed wrong

Check 10 pin ribbon cables to see if they are plugged in 

correctly with the key oriented in the proper direction on 

top of each SPD

otee:

N

If the device is equipped with two Surge Protective Devices open the 

enclosure and determine which SPD Status LED is illuminated

Summary of Contents for SPD Series

Page 1: ...Installation 3 3 0 Operating Features 6 4 0 Troubleshooting 8 5 0 Specifications 9 6 0 Ordering Guidelines 10 7 0 Warranty 16 Effective October 2018 Supersedes October 2014 Instruction Booklet IB15800...

Page 2: ...d for UL96A and NFPA 780 Compliance 1 3 Safety Precautions A licensed qualified electrician must complete all instructions in this manual in accordance with the National Electric Code NEC Canadian Ele...

Page 3: ...T BREAKER PANEL FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH FROM ELECTRICAL SHOCK NOTICE A POOR GROUND OR GROUNDING BONDING VIOLATIONS COULD PREVENT THE SPD FROM PERFORMING AS SPECIFIED DO NOT US...

Page 4: ...he SPD enclosure If using the Form C contacts route Form C wires through a separate maximum inch trade size hub and conduit 4 Determine the hole location on the receiving electrical enclosure and eith...

Page 5: ...two SPDs SPD1 and SPD2 the display cable and two SPD Status ribbon cables must be unplugged In either case this is done by loosening the two Cable Hold Down Bracket screws 1 2 turn and sliding the br...

Page 6: ...he Ground terminal block 180o and mount the two terminal blocks in the mounting holes located on the bottom left of the unit See Figure 5 Figure 5 Neutral and Ground Terminal Block re located for Top...

Page 7: ...off power to the unit 2 Remove the two phillips head screws that hold the display 3 Rotate the display to the desired position Be careful not to over stress the display ribbon cable 4 Place the displ...

Page 8: ...lay Neu Gnd Green LED is OFF Neu Gnd Red LED is ON Audible Alarm is ON for models with Neutral connections Neu Gnd protection is compromised or lost Replace SPD See Note Significant surge event Replac...

Page 9: ...ase Wye L N L G N G L L Three phase high leg delta L N L G N G L L Maximum continuous operating voltage MCOV 230V Single Phase 320V L N 320V L G 320V N G 127V 220V WYE 120V 240V Single Split Phase 150...

Page 10: ...10kHz to 100Mhz Surge Counter with Alarm Silence Reset Button 240S 120 240 Split Phase 208Y 120 208 Wye 4W G 220Y 127 220 Wye 4W G 400Y 230 400 Wye 4W G 480Y 277 480 Wye 4W G 600Y 347 600 Wye 4W G 240...

Page 11: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 8 DELTA 3W G with Circuit Breaker Figure 9 Wye 4W G with Circuit Breaker SPD2 only installed in mode...

Page 12: ...r 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 10 High Leg Delta 4W G with Circuit Breaker Figure 11 Split Phase 3W G with Circuit Breaker RED RED RED RED RED RED SPD2...

Page 13: ...02EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 12 DELTA 3W G with Terminal Block Figure 13 Wye 4W G with Terminal Block SPD2 only installed in mode...

Page 14: ...er 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 14 High Leg Delta 4W G with Terminal Block Figure 15 Split Phase 3W G with Terminal Block RED RED RED RED RED RED SPD2 o...

Page 15: ...15 Instruction Booklet IB158002EN Effective October 2018 Eaton SPD Max Series Surge Protective Device EATON www eaton com Figure 16 Product Dimensions...

Page 16: ...ng the SPD or for warranty information call 1 800 809 2772 Option 4 sub option 2 Repair or replacement units will be returned collect If Eaton finds the return to be a manufacturer s defect the produc...

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