Eaton TE series, Installation & Service Manual

Page 1: ...5075 00 EN 0197 S Series TE TF TL Air Hydraulic Cylinders Installation Service Manual Vickers Cylinders...

Page 2: ...rporated 1997 All Rights Reserved Contents Introduction 1 Cylinder Installation 2 Troubleshooting 3 Service 5 Exploded View 7 Maintenance 7 Replacement Parts 9 How to Order 21 Model Code Cylinder Iden...

Page 3: ...een arranged to cover the vast majority of available options there will be occasions when an option which cannot be coded will be required When such an option has been specified enter an X for the app...

Page 4: ...ssurized relieve all pressure prior to turning the piston rod Piping connections All piping connections should be deburred and the system thoroughly flushed to purge all contaminants prior to connecti...

Page 5: ...c l System pressure in excess of cylinder rating Follow Vickers cylinder catalog design recommendations g seals High pressure developed in cylinder cushion Consult your Vickers Sales Engineer Cyl exte...

Page 6: ...rst blocking the cylinder piston in mid stroke then pressurizing one side of the piston If a rod clevis is available the same check can be done by reversing the clevis on the rod then letting the clev...

Page 7: ...the bearing on the rod Slide the retainer plate into position Replace the retainer screws and tighten in a cross sequence pattern Torque to values shown in Table 2 below Retainer Screw Torque Retainer...

Page 8: ...the piston O D and the rings Carefully insert the piston into the cylinder body 19 Install the body o ring in the head body groove When properly installed the o ring should remain in the head when in...

Page 9: ...damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation 2 Clean fluid is the best insurance for lo...

Page 10: ...ydraulic system and careful selection of it should be made with the assistance of a reputable supplier Proper selection of oil assures satisfactory life and operation of system components with particu...

Page 11: ...E53DU0E0 11 Piston locknut 1 364 N A 364 N A 12 Body o ring 2 5145 029 A 5145 029 A 5145 033 A 5145 033 A 13 Cushion seal cap end for cap end cushioned air cylinders only 1 5050 10 5050 10 5050 10 505...

Page 12: ...M 77 6 1 B SM 77 2 B SM 77 4 B SM 77 6 1 B SM 77 8 1 B 6 1 N A 5050 2 Use items 18 19 N A N A 7 1 TE57DA_ _ _ TE57EA_ _ _ TE57EA_ _ _ TE57EA_ _ _ TE57EA_ _ _ 8 1 TE93HD1 TE93CD1 TE93EE1 TE93HD1 TE93LE...

Page 13: ...E53GU0L0 TE53GU0M0 11 Piston locknut 1 664 N A 364 N A 12 Body o ring 2 5145 042 A 5145 042 A 5145 042 A 5145 042 A 13 Cushion seal cap end for cap end cushioned air cylinders only 1 5050 1 5050 1 505...

Page 14: ...4 B SM 77 6 B SM 77 8 B SM 77 9 B SM 77 11 B 6 1 5050 3 N A N A N A N A 7 1 TE57HA_ _ _ TE57HA_ _ _ TE57HA_ _ _ TE57HA_ _ _ TE57HA_ _ _ 8 1 TE93EH1 TE93HH1 TE93LH1 TE93MH1 TE93PH1 9 2 5120 40 5120 40...

Page 15: ...E0 TE53KU0H0 TE53KU0L0 TE53KU0M0 11 Piston locknut 1 664 N A 364 N A 12 Body o ring 2 5145 049 A 5145 049 A 5145 049 A 5145 049 A 13 Cushion seal cap end for cap end cushioned air cylinders only 1 505...

Page 16: ...1 SM 77 11 B SM 77 18 B SM 77 14 B SM 77 6 B SM 77 8 B 6 1 N A N A N A 5050 4 5050 4 7 1 TE57KA_ _ _ TE57KA_ _ _ TE57KA_ _ _ TE57LA_ _ _ TE57LA_ _ _ 8 1 TE93PH1 TE93UH1 TE93VK1 TE93HL1 TE93LL1 9 2 512...

Page 17: ...U0P0 TE53LU0W0 TE53MU0H0 TE53MU0L0 11 Piston locknut 1 N A N A N A N A 12 Body o ring 2 5145 163 A 5145 163 A 5145 167 A 5145 167 A 13 Cushion seal cap end for cap end cushioned air cylinders only 1 5...

Page 18: ...5070 44 5 1 SM 77 18 B SM 77 16 B SM 77 6 B SM 77 8 B SM 77 14 B 6 1 N A N A 5050 4 5050 4 N A 7 1 TE57MA_ _ _ TE57MA_ _ _ TE57NA_ _ _ TE57NA_ _ _ TE57NA_ _ _ 8 1 S 693 300 TE93ZN1 TE93HL1 TE93LL1 S...

Page 19: ...ton 1 TE53NU0L0 S 1053 U S 1053 U S 1053 U 350 11 Piston locknut 1 N A N A N A N A 12 Body o ring 2 5145 171 A 5145 274 A 5145 274 A 5145 274 A 13 Cushion seal cap end for cap end cushioned air cylind...

Page 20: ...070 49 5070 55 5 1 SM 77 19 B SM 77 9 B SM 77 11 B SM 77 22 B SM 77 19 B 6 1 N A N A 5050 4 5050 4 N A 7 1 TE57RA_ _ _ TE57SA_ _ _ TE57SA_ _ _ TE57SA_ _ _ TE57SA_ _ _ 8 1 S 893 550 TE93LR1 TE93PL1 TE9...

Page 21: ...300 S 1453 U 400 S 1453 U 550 11 Piston locknut 1 N A N A N A N A 12 Body o ring 2 5145 280 A 5145 280 A 5145 280 A 5145 280 A 13 Cushion seal cap end for cap end cushioned air cylinders only 1 5050...

Page 22: ...20 Exploded view 1 10 13 12 11 23 26 25 2 3 5 4 7 8 Figure 5 12 20 21 9 6 24 22 18 19 17 15 14 15 16...

Page 23: ...ur local Vickers sales engineer to identify and service your Vickers cylinder Custom Cylinders New Cylinders Although the model code has been arranged to cover the vast majority of available options t...

Page 24: ...2 Cap Extended Tie Rod 22 MX3 Head Extended Tie Rod 23 MX1 Both Ends Extended Tie Rod 25 Double Rod Side Lug Code Other mounting styles 24 No Mount 26 Double Rod Tapped 28 Double Rod Keyed Side Lug 29...

Page 25: ...D 1 E F G H 1 3 8 J K L M 1 3 4 N P R S 2 1 2 1 A B C D 1 3 8 E F G H 1 3 4 J K L M 2 N P R S 3 1 4 1 A B C D 1 3 8 E F G H 1 3 4 J K L M 2 N P R S 2 1 2 T U V W 4 1 A B C D 1 3 8 E F G H 1 3 4 J K L...

Page 26: ...1 C 2 01 D 3 01 E 4 01 F 1 1 01 G 2 2 01 H 3 3 01 J 4 4 01 K 1 01 L 2 01 M 3 01 N 4 01 P 1 PS200 R 2 PS200 S 3 PS200 T 4 PS200 U 1 1 PS200 V 2 2 PS200 W 3 3 PS200 Y 4 4 PS200 1 1 PS200 2 2 PS200 3 3 P...

Page 27: ...Seal Kits A complete Series 63 seal kit contains the following items 3 Rod seals 2 Body o rings 2 Piston seals U cup 2 Cushion screw o rings Series TE TF TL Cylinder Repair Kits Standard Nitrile Elast...

Page 28: ...0 ISO 9001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV THE NETHERLANDS ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg No 24 Quality System Certified Products in this catalog are manufactur...