background image

4

Section II – Description

A. General

Assembly of a typical FCGT flow control is shown in Figure
1. In general, the flow control consists of an electrical torque
motor coupled to a metering spool. The metering spool and
a compensated hydrostat stabilizes flow in the forward
direction. A check valve is provided to allow reverse free flow
through the valve.

FCGT flow controls are available in two flow ranges; 5 to 250
and 50 to 1000 cubic inches per minute, (in

3

/minute). Flow

ranges are determined by different metering spool
diameters. The smaller the metering spool, the lower the
flow range.

B. Application

Vickers application engineering personnel should be
consulted to determine correct methods of installation and
applications.

Figure 1. Cutaway view of FCGT–02–*–***–11

Torque

Motor

Hydrostat

Check

Valve

Cover

Body

Metering

Spool

Section III – Principles of Operation

A. Spool Adjustment

The metering spool is adjusted at the factory for a minimum
flow of 5 in

3

/ minute, (“A” Models), and 50 in

3

/ minute for “B”

models.

B. Theory Of Operation

Consider the FCGT Flow Control Valve as being two distinct
and separate systems – one a standard compensated flow
control with a fixed throttle setting and secondly an
electrically modulated device (torque motor), used to vary
the throttle opening. (Refer to the pictorial diagram Figure 2,
during the following explanation.)

Flow Controls

 – Flow controls work on the principle that

flow through an orifice will be constant when the pressure
drop across the orifice is held constant. Flow (Q) through an
orifice is directly proportional to the orifice area (A) and the
square root of the pressure drop across it 

(

D

P

Ǹ

)

.

Q

+

A

D

P

ń

0.0325

Ǹ

Q = USgpm

A = in

2

Valid for short orifice

n

P – PSI drop across orifice

Assume throttle orifice “A” (the metering spool orifice) is
opened to allow 200 cubic inches / minute, (in

3

 / minute), flow

through the valve to an external load circuit. The external load
circuit develops 1000 PSI. Inlet pressure to the valve is 2000
PSI.

Check valve
(Reverse free flow)

Spring

Spring compensated hydrostat

Inlet

Orifice “B”

Outlet

Upstream side of orifice “A”

Set screw threaded into
torque motor armature

“A” – Set for 5 in

/ min.

“B” – Set for 50 in

/ min.

Metering spool

(Throttle)

Orifice “A”

Tank drain

Pressure

Intermediate pressure

Outlet pressure

Tank pressure

Figure 2.  Pictorial Diagram

Summary of Contents for Vickers FCGT-02-A-004-11

Page 1: ...I 3419 S Reprinted 6 1 96 Remote Flow Control Valves FCGT 02 A B 11 S30 Overhaul Manual Vickers Flow Controls...

Page 2: ...Installation Drawing 5 B Mounting 5 C Piping and Tubing 5 D Hydraulic Fluid Recommendations 5 E Overload Protection 5 V Service and Maintenance 6 A Inspection 6 B Adding Fluid to the System 6 C Adjust...

Page 3: ...ariations within each basic model series are covered in the model code Table 2 is a complete breakdown of the model codes covering these units Service inquiries should always include the complete unit...

Page 4: ...ow Control Valve as being two distinct and separate systems one a standard compensated flow control with a fixed throttle setting and secondly an electrically modulated device torque motor used to var...

Page 5: ...g wire brushing and pickling NOTE For instructions on pickling refer to instruction sheet 1221 S 2 To minimize flow resistance and the possibility of leakage only as many fittings and connections as a...

Page 6: ...ed Sophisticated design processes and materials are used in the manufacture of our parts Substitutions may result in early failure Part numbers are shown in the parts listing reference Figure 3 F Prod...

Page 7: ...es 4 Symbolize each wire with a piece of tape to allow reassembly to the same pin of the connector Unsolder the four wires from connector 4 Remove connector and gasket 5 NOTE Hold the valve over a con...

Page 8: ...Ring O Ring Screw Elect Connector Gasket Screw Cover Screw Lockwasher Torque Mtr 280 Ohms Torque Mtr 2200 Ohms Torque Mtr 5300 Ohms Torque Mtr 40 Ohms Spacer Spool wire screw S A Spool wire screw S A...

Page 9: ...luded in the following steps See Figure 3 1 If nameplate 32 was removed install a new name plate with four screws 31 2 Install parts 29 through 24 into body 30 If seat 27 or check valve 26 were defect...

Page 10: ...resistance ohms wire code Series aiding Parallel Differential 40 Yellow 150 ma 300 ma N A 280 White 50 ma 100 ma 100 ma 2200 Blue 20 ma 40 ma 40 ma 5300 Black 12 5 ma 25 ma 25 ma Table 5 Input curren...

Page 11: ...il 3000 PSI is read on gage 5 and globe valve 1 is completely closed d Open globe valve 6 NOTE Valve may be unstable until all air is purged from the system Allow at least one minute for valve to stab...

Page 12: ...delivering 0 300 mA DC to a 20 OHM inductive load 10 Pressure gage 0 3000 psi 11 Load relief valve 12 Globe valve 13 Flow meter 14 Electric drive motor approximately 10 hp for 5 gpm 3000 psi 15 1 2 G...

Reviews: