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14

Instruction Book    

IB182923EN   September 2018   www.eaton.com

AMH-4.76-VR

+

VR-Series

 Replacement Circuit Breaker

When the spring release clapper (Figure 4.5, Item 13) moves into 

the face of the spring release coil (electrically or manually), the lower 

portion of the clapper pushes the spring release latch (1) downward. 

When the spring release latch moves, the cam shaft assembly is 

free to rotate. The force of the closing cam (Figure 4.6.b, Item 5), 

moving the main link (2), rotating the pole shaft (4) (which charges 

the opening spring). This moves the three operating rods (3), closes 

the main contacts and charges the contact loading springs (not 

shown). The operational state immediately after the main contacts 

close but before the spring charging motor recharges the closing 

springs is illustrated in Figure 4.6.c. Interference of the trip “D” 

shaft with the trip latch prevents the linkage from collapsing, and 

holds the circuit breaker closed.
Figure 4.6.d shows the circuit breaker in the closed state after the 

closing springs have been recharged. The recharging of the spring 

rotates the closing cam one half turn. In this position the main link 

roller rides on the cylindrical portion of the cam, and the main link 

does not move out of position.

4.4.3   TRIPPING OPERATION

When the trip bar “D” shaft (Figure 4.6.b, Item 9) is turned by 

movement of the shunt trip clapper (11), the trip latch will slip past 

the straight cut portion of the trip bar shaft and will allow the banana 

link and main link roller to lower. The energy of the opening spring 

and contact loading springs is released to open the main contacts. 

The mechanism is in the state illustrated (Figure 4.6.b) after the 

circuit breaker is tripped open.

4.4.4   TRIP-FREE OPERATION

When the manual trip button is held depressed, any attempt to 

close the circuit breaker results in the closing springs discharging 

without movement of the pole shaft or vacuum interrupter stem.

4.5   CONTROL SCHEMES

There are two basic control schemes for the VR-Series

+

 circuit 

breaker elements, one for dc control and one for ac control voltages 

(Figure 4.3). Specific customer order wiring schematics and 

diagrams are included with each circuit breaker.
There may be different control voltages or more than one tripping 

device, but the principal mode of operation is as follows:
As soon as the control power is applied, the spring charging motor 

automatically starts charging the closing spring. When the springs 

are charged, the motor cut off LS1/bb switch turns the motor off. 

The circuit breaker may be closed by closing the control switch 

close (CS/C) contact. Automatically upon closing of the circuit 

breaker, the motor starts charging the closing springs. The circuit 

breaker may be tripped any time by closing the control switch (CS/T) 

contacts.
Note the position switch (PS1) contact in the spring release circuit 

in the scheme. This contact remains closed while the circuit breaker 

is being racked between the ‘Test’ and ‘Connect’ positions for 

VR-Series

+

 circuit breakers. Consequently, it prevents the circuit 

breaker from closing automatically, even though the control close 

contact may have been closed while the circuit breaker is racked to 

the ‘Connect’ position.
When the CS/C contact is closed, the SR closes the circuit breaker. 

If the CS/C contact is maintained after the circuit breaker closes, the 

Y relay is picked up. The Y/a contact seals in Y until CS/C is opened. 

The Y/b contact opens the SR circuit, so that even though the circuit 

breaker would subsequently open, it could not be reclosed before 

CS/C was released and remade. This is the anti-pump function.

4.5.1   TIMING

The opening and closing times for the circuit breakers vary 

depending upon the control voltage, power rating, environment and 

test equipment. Differences in timing are expected between initial 

factory measurements and field inspections. Circuit breaker timing 

can be measured by service personnel using available equipment 

before installation and in conjunction with regular maintenance 

periods to assist in tracking the general health of the circuit breaker. 

Typical ranges as observed using nominal control voltages are listed 

in Table 4.

Tablt 4. Timt Ptr Evtnt

Event

Milliseconds

Closing Time

(From Initiation of Close Signal to Contact Make)

45 - 60

Opening Time

(Initiation of Trip Signal to Contact Break)

30 - 38

Reclosing Time

(Initiation of Trip Signal to Contact Make)

140 - 165

otte:

N

Valuts art typical at nominal rattd control voltagt(s).

4.6   SECONDARY CONNECTION BLOCK

The breaker control circuit is connected to the switchgear control 

through  secondary connection block, located at the lower left 

and right rear the circuit breaker (Figure Set 3.4). The contacts 

engage automatically when the breaker is racked into the ‘Test’ and 

‘Connect’ positions. The socket half of the connection is located in 

the cubicle and a jumper of multiconductor cable can complete the 

control connections (for testing) when the breaker is withdrawn 

from the cell. 

4.7   INTERLOCKS

m

 DANGER

INTERLOCKS ARE PROTECTIVE DEVICES FOR PERSONNEL AND 

EQUIPMENT. DO NOT BYPASS, MODIFY, OR DISABLE ANY INTERLOCKS. 

DOING SO COULD CAUSE DEATH, SEVERE PERSONAL INJURY, 

EQUIPMENT DAMAGE AND/OR IMPROPER OPERATION.

There are several interlocks built into the VR-Series

+

 vacuum 

replacement circuit breakers. Each of these interlocks, though 

different in form, duplicate or exceed the function of the original 

circuit breaker’s interlocks. These interlocks exist to safeguard 

personnel and equipment. The basic premise behind the interlocking 

arrangement on the vacuum replacement circuit breaker is that 

the circuit breaker must not be inserted into or removed from a 

live circuit while the main contacts are closed. Also considered in 

the interlocking is that the circuit breaker should pose no greater 

risk than necessary to the operator in or out of the circuit breaker 

compartment.

4.7.1   ANTI-CLOSE INTERLOCK

The anti-close interlock prevents discharging of the closing springs if 

the circuit breaker is already closed (Figure 4.5, Item 11). When the 

circuit breaker is closed, the interlock component moves away from 

the spring release clapper so that it cannot lift the spring release 

latch (9).

4.7.2   RACKING SYSTEM TRIP AND SPRING RELEASE 

INTERLOCKS

The racking interlock prevents engaging or disconnecting a closed 

circuit breaker with live cell buss work or removing a mechanically 

hazardous circuit breaker from the cell. The basic premise of this 

interlock is that no circuit breaker should be connected to or 

removed from cell primary circuitry when closed and no circuit 

breaker should be removed from the cell with charged open or 

closing springs. The racking interlock accomplishes this by providing 

a trip signal to the circuit breaker automatically from the racking 

mechanism interlock cams whenever the circuit breaker is in an 

intermediate position in the cell and adding a close signal between 

the DISCONNECT and WITHDRAWN positions to render the circuit 

breaker trip-free prior to leaving the cell (close and open springs 

discharged).

Summary of Contents for VR+ Series

Page 1: ...September 2018 Instruction Book IB182923EN AMH 4 76 VR VR Series Replacement Circuit Breaker Effective AMH 4 76 VR 1200A Shown...

Page 2: ...f further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling po...

Page 3: ...NTERLOCKS 14 4 7 1 ANTI CLOSE INTERLOCK 14 4 7 2 RACKING SYSTEM TRIP AND SPRING RELEASE INTERLOCKS 14 4 7 3 ACTIVE INTERLOCK 15 4 7 4 SHUTTER INTERLOCK 15 4 8 MISCELLANEOUS ITEMS 15 4 8 1 OPERATIONS C...

Page 4: ...important that this installation and maintenance instruction booklet be read and followed closely to achieve optimum performance and a long useful circuit breaker life in its application 1 1 VISUAL IN...

Page 5: ...ted Voltage Factor Rated Withstand ANSI Test Voltage Rated Short Circuit Maximum Sym Interrupting Capability Closing and Latching Momentary Capabilities kV MVA Amps K Low Freq kV RMS Impulse kV Peak I...

Page 6: ...R VR Series Replacement Circuit Breaker E H I G F J H D B C C A Table 2 AMH 4 76 VR Dimensions Breaker Type Existing Breaker Rated Continuous Current at 60 Hz Amps A B C D E F G H I J AMH 4 76 VR 250...

Page 7: ...injury and or property damage Do not work on a breaker with the secondary test coupler engaged Failure to disconnect the test coupler could result in an electrical shock leading to death personnel inj...

Page 8: ...ker Style 94C9506G01 Racking Handle The racking handle is used to drive the racking mechanism which moves the circuit breaker into and out of the cell The original OEM racking handle will interface wi...

Page 9: ...d indicator Push the manual trip button The breaker will trip as shown by the breaker contacts open green indicator After completing this initial check leave the closing springs discharged and breaker...

Page 10: ...ernal View of AMH 4 76 VR AMH 4 76 VR 250 1200A Shown Front External View 1 Manual Charging Socket 5 Guide Bar 9 Push to Open Button 2 Push To Close Button 6 Breaker Contacts Indicator 10 MOC Actuator...

Page 11: ...ment Circuit Breaker Figure 3 4 Rear External View of AMH 4 76 VR AMH 4 76 VR 250 1200A Shown Rear External View 1 Shutter Actuator 4 SURE CLOSE Spring 7 Secondary Disconnect 2 Primary Disconnect 5 Gu...

Page 12: ...R ASSEMBLY Each vacuum interrupter assembly also referred to as pole unit is assembled at the factory as a unit to assure correct dimensional relationships between working components Three interrupter...

Page 13: ...ND FINGERS AWAY FROM CIRCUIT BREAKER S INTERNAL PARTS WHILE THE CIRCUIT BREAKER CONTACTS ARE CLOSED OR THE CLOSING SPRINGS ARE CHARGED THE CIRCUIT BREAKER CONTACTS MAY OPEN OR THE CLOSING SPRINGS DISC...

Page 14: ...ct opens the SR circuit so that even though the circuit breaker would subsequently open it could not be reclosed before CS C was released and remade This is the anti pump function 4 5 1 TIMING The ope...

Page 15: ...ted by the circuit breaker shutter actuator that opens the shutter as the circuit breaker is racked into the circuit breaker compartment and closes the shutter as the circuit breaker is racked out of...

Page 16: ...pt between Test and Connect positions OPERATION C and NO C and NC C and NO C and NO C and NC C and NO Brown Switch Black Switch Black Switch Brown Switch SWITCH TERMINAL LS1 bb LS2 aa LS2 bb LC PS1 PS...

Page 17: ...ront Faceplate Removed VR Series Circuit Breaker Element Mechanism 1 LH Closing Spring 5 Spring Release Assembly 9 Manual Charge Socket 2 Motor Cutoff Switch 6 Shunt Trip Assembly 10 Ratchet wheel 3 L...

Page 18: ...nkage 1 Spring Release Close Latch 6 Ratchet Wheel 11 Anti Close Interlock 2 Pole Shaft 7 Spring Crank 12 Motor Ratchet Lever 3 Closing Spring Fixed End 8 Cam Shaft 13 Spring Release Close Clapper 4 C...

Page 19: ...Closing Spring Discharged 4 9 c Breaker Closed and Closing Spring Discharged 4 9 b Breaker Open and Closing Spring Charged 4 9 d Breaker Closed and Closing Spring Charged Charging Schematic 1 Main Li...

Page 20: ...does not fully open or close it is time to maintain the MOC in the cell Maintenance usually means cleaning and lubricating the MOC mechanism If the MOC has seen a large number of cycles however worn c...

Page 21: ...of the handle When charging is complete the closing crank goes over center with an audible click and the springs Charged Discharged Indicator shows Charged Remove the maintenance tool m NOTICE IF THE...

Page 22: ...s indicator reads OPEN d Push the circuit breaker into the cell until the mechanical stop is reached this will be indicated by an audible click At this point the side plunger has fallen into the front...

Page 23: ...uit breaker can be operated either electrically or mechanically Remove rotary racking handle before performing any testing b To further remove the circuit breaker to the disconnect position continue t...

Page 24: ...lace Insulation Integrity Main circuit to ground Withstand 15kV 60Hz for 1 Minute 5kV Rating 27kV 60Hz for 1 Minute 8 25kV and 15kV Ratings Hi pot Tester Clean and retest or replace Control circuit to...

Page 25: ...t is recommended that the equipment be capable of delivering 25 milliamperes for one minute The current delivery capability of 25 mA ac applies when all three vacuum interrupters are tested in paralle...

Page 26: ...from Ohm s Law and is expressed in micro ohms Repeat for the remaining two poles The resistance should not exceed the factory test levels more than 200 as stated in IEEE C37 09 Factory test levels ar...

Page 27: ...e Tool Mounting Testing Locations by Circuit Breaker Type CIRCUIT BREAKER DESIGNATION APPROXIMATE MECHANISM CHASSIS WIDTH INCH LOWER MOUNTING HOLE LOWER MOUNTING HOLE MARKER PLACEMENT HOLE AM4 16 VR 1...

Page 28: ...on a sheet of paper that can be kept as a record of the test Record the date of the test person conducting the test circuit breaker serial number and the operations counter on the tape or paper Figur...

Page 29: ...Marker CloSure Tool TM 15O 15O Figure 6 13 Determining the Distance Traveled Figure 6 14 Illustrative Testing Tape Sample Figure 6 12 Evaluate the CloSure Performance Date of Breaker Operations CloSu...

Page 30: ...lement requires maintenance only once every ten years or ten thousand operations which ever comes first After a ten year service interval or when ten thousand operations have been reached contact your...

Page 31: ...or burned Motor Cut Off Contacts open or burned Trip Coil Assembly Clapper fails to reset Closing sound but no close Pole Shaft Not open fully Trip Latch Reset Spring Damaged or missing Trip Bar D Sha...

Page 32: ...SWITCH Breaker Auxiliary Switch 94C9525G13 5 BREAKER POSITION SWITCH Breaker Position Switch PS1 94C9525H06 6 BREAKER POSITION SWITCH Breaker Position Switch PS2 94C9525H07 7 LATCH CHECK SWITCH Latch...

Page 33: ...33 Instruction Book IB182923EN September 2018 www eaton com AMH 4 76 VR VR Series Replacement Circuit Breaker...

Page 34: ...vard Cleveland OH 44122 United States Eaton com 2018 Eaton All Rights Reserved Printed in USA Publication No IB182923EN September 2018 Eaton is a registered trademark All trademarks are property of th...

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