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Operating instructions

A4D500-AJ03-02

Translation of the original operating instructions

4.5 Opening additional cable glands

A second cable gland opening can be made in the terminal box.

WARNING
In the event of a fault, the cable gland is energized

Electric shock
→ Do not use metal cable glands with plastic terminal boxes.

;

Screw the cable gland into the precut thread using a wrench. When
doing so, take note of the tightening torques; see Chapter 3.1 Product
drawing.

;

Remove the plastic tab that fell off inside the terminal box when it was
penetrated.

Fig. 4: Cable gland opening

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.8 Switching off the device

;

Disconnect the device from the power supply at the supply line's
main switch.

;

When disconnecting, be sure to disconnect the ground connection last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ Install the externally wired thermal overload protector in

the control circuit so that following a malfunction the motor
does not switch on again automatically after cooling off.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Item no. 10044-5-9970 · ENU · Change 205900 · Approved 2020-03-10 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for A4D500-AJ03-02

Page 1: ...authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic...

Page 2: ...the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the dev...

Page 3: ...ollowing ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also in...

Page 4: ...ion of air flow A 2 Max clearance for screw 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10044 5 9970 ENU Change 205900 Approved 2020 03...

Page 5: ...s fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction A Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F En...

Page 6: ...s place of installation until all fastening screws have been tightened The fan must not be strained on fastening 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a...

Page 7: ...terminal box 4 3 1 Preparing cables for connection Only strip the cable as far as necessary ensuring that the cable gland is sealed and there is no strain on the connections For tightening torques se...

Page 8: ...revent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding Th...

Page 9: ...tion Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 10044 5 9970 ENU Change 205900 Approved 2020 03 10 Page 9 12 ebm papst Mulfing...

Page 10: ...inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies...

Page 11: ...d replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vi...

Page 12: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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