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Operating instructions

A4D500-AJ03-02

Translation of the original operating instructions

3.5 Mounting data

Strength class of
screws

8.8

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing fan from
packaging

→ Carefully remove the device from its packaging, grasping it

by only the blades near the hub. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
The blades of the impeller could be damaged.

→ Carefully set down the fan on a soft surface. Make sure the

blades are not subjected to load.

→ Following installation, make sure the impeller moves

easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

;

Do not perform any modifications, additions or conversions on the
device. Replacing the terminal box is not permitted.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.

Item no. 10044-5-9970 · ENU · Change 205900 · Approved 2020-03-10 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for A4D500-AJ03-02

Page 1: ...authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic...

Page 2: ...the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the dev...

Page 3: ...ollowing ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also in...

Page 4: ...ion of air flow A 2 Max clearance for screw 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10044 5 9970 ENU Change 205900 Approved 2020 03...

Page 5: ...s fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction A Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F En...

Page 6: ...s place of installation until all fastening screws have been tightened The fan must not be strained on fastening 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a...

Page 7: ...terminal box 4 3 1 Preparing cables for connection Only strip the cable as far as necessary ensuring that the cable gland is sealed and there is no strain on the connections For tightening torques se...

Page 8: ...revent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding Th...

Page 9: ...tion Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 10044 5 9970 ENU Change 205900 Approved 2020 03 10 Page 9 12 ebm papst Mulfing...

Page 10: ...inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies...

Page 11: ...d replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vi...

Page 12: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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