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Operating instructions

A4D500-AJ03-02

Translation of the original operating instructions

We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

4.2.2 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.

4.2.3 Voltage control

NOTE

Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.

Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.

4.2.4 Variable frequency drive

Please use a variable frequency drive only after consultation with ebm-
papst.

For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole
sine filter protects the motor against high-voltage transients that
can destroy the coil insulation system, and against harmful
bearing currents.

Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

;

Connect the thermal overload protector (TOP).

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
The terminal strip is equipped with a penetration guard.

;

Insert the leads until they meet resistance.

;

Seal the terminal box.

4.3.3 Cable routing

Water must be prevented from reaching the cable gland along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

Fans installed lying flat

Make sure the cable is routed in a U-shaped loop.

Fig. 2: Fan installed lying flat, cable routed in a U-shaped loop.

Fans installed upright

When routing the cable, make sure that the cable glands are located at
the bottom. The cables must always be routed downward.

Item no. 10044-5-9970 · ENU · Change 205900 · Approved 2020-03-10 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for A4D500-AJ03-02

Page 1: ...authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic...

Page 2: ...the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the dev...

Page 3: ...ollowing ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also in...

Page 4: ...ion of air flow A 2 Max clearance for screw 12 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10044 5 9970 ENU Change 205900 Approved 2020 03...

Page 5: ...s fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow direction A Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F En...

Page 6: ...s place of installation until all fastening screws have been tightened The fan must not be strained on fastening 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a...

Page 7: ...terminal box 4 3 1 Preparing cables for connection Only strip the cable as far as necessary ensuring that the cable gland is sealed and there is no strain on the connections For tightening torques se...

Page 8: ...revent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding Th...

Page 9: ...tion Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 10044 5 9970 ENU Change 205900 Approved 2020 03 10 Page 9 12 ebm papst Mulfing...

Page 10: ...inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies...

Page 11: ...d replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vi...

Page 12: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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