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Operating instructions

G1G170-AB05-81

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

DANGER
Gas leaking from improperly sealed housing

Risk of fatal injury
→ Prior to commissioning, check that the housing of the gas

blower is pressure-tight.
When doing so, close the intake and exhaust opening and
the shaft opening.

→ In addition, check that rotating parts do not scrape against

stationary parts.

DANGER
Leaks may occur.

As a result of design necessities, the gas blower is not tightly
sealed, e.g. at the shaft opening. This may cause leaks during
operation. Deflagrations may also cause long-term damage or
deformation of the housing, which can result in leaks. An air/
gas mixture may accumulate outside of the gas blower. The
blower may explode. You could be severely injured.
→ Check which hazards arise from installing, operating,

servicing or disposing of the gas blower in conjunction with
your device.
Prevent these hazards.
Carry out all appropriate measures to this purpose.

CAUTION
Cutting and crushing hazard when removing the blower
from the packaging

→ Carefully remove the blower from its packaging, only

touching the housing. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The device is a built-in component and features no electrically
isolating switch.
→ Connect the device only to circuits that can be switched off

using an all-pole disconnecting switch.

→ When working on the device, you must switch off the

system/machine in which the device is installed and secure
it from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

The control voltage circuit is not electrically isolated. Connect
the device only to circuits that can be switched off using an all-
pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

4.2.2 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values lie in a range of typical < 250 mA.

The effective power in this operating state (readiness for operation) is
simultaneously at typical < 4 W.

4.2.3 Locked-rotor protection

Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection via plug

4.3.1 Preparing connection lines for the connection

The lines, including customer-side interface, fall within the
standard of the internal connection.
Observe product conformity to standards and the type of
protection in your end device after you have installed the ebm-
papst device.

;

Connect the connection lines to the mating connectors.

Item no.: 51198-5-9970 · Revision: 73287 · Print-out: 2012-04-11 · Y. Uhlmann (VM-TDO) · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for G1G170-AB05-81

Page 1: ...d to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re ev...

Page 2: ...Escaping gas may also cause explosions Never open the blower WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be inju...

Page 3: ...ating instructions Using the device in accordance with the permitted ambient temperature see chapter 3 5 Transport and storage conditions and chapter Only using the device in stationary systems Instal...

Page 4: ...addition all application options that are not listed under proper use Item no 51198 5 9970 Revision 73287 Print out 2012 04 11 Y Uhlmann VM TDO Page 4 12 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 7...

Page 5: ...nnector No 926 884 1 2 1 L 2 2 N 2 3 PE 3 5 pole strip mating connector not included in delivery Molex No 39 01 4050 female connector Molex No 39 00 0059 3 1 10V output max 10mA 3 2 Speed monitoring 3...

Page 6: ...l bearing Technical features Output 10 VDC max 10 mA Tach output Motor current limit Control input 0 10 VDC PWM Over temperature protected motor Leakage current 3 5 mA Electrical leads With plug Motor...

Page 7: ...ectrical voltage The device is a built in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch Wh...

Page 8: ...sing an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again Check the PIN assign...

Page 9: ...power supply for ext devices e g potentiometer SELV ST2 2 DUE Speed monitoring 3 pulses per revolution SELV ST2 3 0 10V Control input 0 10 V impedance 100k SELV ST2 4 PWM Control input PWM 1 6 kHz SE...

Page 10: ...supply Start the device by changing the input signal 4 7 Switching off the device Switching off the device during operation Switch on the device via the control input Do not switch the motor e g in c...

Page 11: ...ean the device if imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical...

Page 12: ...ion At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Condensate discharge holes for clogging as necessary Visual insp...

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