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Operating instructions

G2E120-DD70-22

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the blower
from the packaging

→ Carefully remove the blower from its packaging, only

touching the housing. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

CAUTION
Electrical voltage

The device is a built-in component and features no electrically
isolating switch.
→ Connect the device only to circuits that can be switched off

using an all-pole disconnecting switch.

→ When working on the device, you must switch off the

system/machine in which the device is installed and secure
it from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data and the data of the operating capacitor.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum

cable cross-section is at least
AWG26/0.13 mm².

Earth wire contact resistance in accordance with EN 60335

Compliance with the impedance specifications in accordance with EN
60335 for the protective earth circuit must be verified in the end
application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.

4.2.2 Voltage control

With open loop speed control using transformers or electronic
voltage regulators (e.g. phase angle control), excessive current
may occur.
In addition, noises can occur with phase angle control
depending on the mounting situation.

4.2.3 Frequency inverter

Fit sinusoidal filters that work on all poles (live-live and live-
earth) between the frequency inverter and the motor for
operation with frequency inverters.
Depending on how the device is installed, noises may occur.

4.3 Connection in terminal box

4.3.1 Preparing connection lines for the connection

Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.

4.3.2 Connecting cables with terminals

;

Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.

;

First connect the "PE" (protective earth) connection.

;

Connect the lines to the corresponding terminals.

Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.

;

Seal the terminal box.

4.3.3 Cable routing

No water may penetrate along the cable in the direction of the cable gland.
When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.

Fig. 1: Cable routing for fans installed upright.

Item no. 11636-5-9970 · Revision 75470 · Release 2013-03-08 · Page 6 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for G2E120-DD70-22

Page 1: ...nly trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rul...

Page 2: ...the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 7 Emission WARNING Depending on the installation and o...

Page 3: ...m Using the device in accordance with the permitted ambient temperature see chapter 3 5 Transport and storage conditions and chapter 3 2 Nominal data Operating the device with all protective features...

Page 4: ...e unit mm 1 Terminal box open 1 1 green yellow 1 2 brown capacitor 1 3 black capacitor 1 4 Blue 2 Tightening torque 0 3 0 05 Nm n 700 1 rpm Item no 11636 5 9970 Revision 75470 Release 2013 03 08 Page...

Page 5: ...mode S1 Motor bearing Ball bearing Touch current acc IEC 60990 measuring network Fig 4 TN system 0 75 mA Electrical leads Via terminal strips integrated capacitor connected via terminal strips Motor...

Page 6: ...1800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is a...

Page 7: ...g instructions 4 4 Connection screen L blue N black PE green yellow Item no 11636 5 9970 Revision 75470 Release 2013 03 08 Page 7 9 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 4...

Page 8: ...MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a...

Page 9: ...otective casing against accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blade...

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