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Operating instructions

G3G200-GN18-20

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

DANGER
Gas leaking from improperly sealed housing

Risk of fatal injury
→ Prior to commissioning, check that the housing of the gas

blower is pressure-tight.
When doing so, close the intake and exhaust opening and
the shaft opening.

→ In addition, check that rotating parts do not scrape against

stationary parts.

DANGER
Leaks may occur.

As a result of design necessities, the gas blower is not tightly
sealed, e.g. at the shaft opening. This may cause leaks during
operation. Deflagrations may also cause long-term damage or
deformation of the housing, which can result in leaks. An air/
gas mixture may accumulate outside of the gas blower. The
blower may explode. You could be severely injured.
→ Check which hazards arise from installing, operating,

servicing or disposing of the gas blower in conjunction with
your device.
Prevent these hazards.
Carry out all appropriate measures to this purpose.

CAUTION
Cutting and crushing hazard when removing the blower
from the packaging

→ Carefully remove the blower from its packaging, only

touching the housing. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The device is a built-in component and features no electrically
isolating switch.
→ Connect the device only to circuits that can be switched off

using an all-pole disconnecting switch.

→ When working on the device, you must switch off the

system/machine in which the device is installed and secure
it from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

The control voltage circuit is not electrically isolated. Connect
the device only to circuits that can be switched off using an all-
pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

4.2.2 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values lie in a range of typical < 250 mA.

The effective power in this operating state (readiness for operation) is
simultaneously at typical < 4 W.

4.2.3 Residual current operated device

Only universal (type B or B+) RCD protective devices are
permitted. Like frequency inverters, RCD protective devices
cannot provide personal safety while operating the device.
When switching on the power supply of the device, pulsed
charge currents from the capacitors in the integrated EMC filter
can lead to the RCD protective devices triggering without
delay. We recommend residual current devices with a trigger
threshold of 300 mA and delayed triggering (super-resistant,
characteristic K).

Item no. 50363-5-9970 · Revision 68161 · Release 2009-10-09 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for G3G200-GN18-20

Page 1: ...are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device m...

Page 2: ...ive parts Escaping gas may also cause explosions Never open the blower WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You cou...

Page 3: ...he operating instructions Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter Only using the device in stationary systems...

Page 4: ...ions In addition all application options that are not listed under proper use Item no 50363 5 9970 Revision 68161 Release 2009 10 09 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfin...

Page 5: ...female connector Tyco No 926884 1 1 1 L 1 2 N 1 3 PE 2 5 pole strip to fit mating connector not included in standard scope of delivery Molex No 39 01 4050 female connector Molex No 39 00 0059 2 1 2 2...

Page 6: ...ion any Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features Tach output Over temperature protected electronics motor PFC active Motor current limit Li...

Page 7: ...trical voltage The device is a built in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch When...

Page 8: ...n Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA Item no 50363 5 9970 Revision 68161 Release 2009 10 09 Page 8 12 ebm papst Mulfingen GmbH...

Page 9: ...e 16 45 VDC residual ripple 3 5 SELV ST2 2 Tach Speed monitoring 3 pulses per revolution SELV ST2 3 0 10 V Control input 0 10 V impedance 100k SELV ST2 4 PWM Control input PWM 1 6 kHz SELV ST2 5 GND G...

Page 10: ...device Switching off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for ma...

Page 11: ...if imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switc...

Page 12: ...Visual inspection At least every 6 months Replace wires Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Check the ball bearings to ensure...

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