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Operating instructions

G3G250-MW50-01

Translation of the original operating instructions

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The device is a built-in component and features no electrically
isolating switch.
→ Connect the device only to circuits that can be switched off

using an all-pole disconnecting switch.

→ When working on the device, you must switch off the

system/machine in which the device is installed and secure
it from being switched on again.

NOTE
Interferences and failures are possible

Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

The control voltage circuit is not electrically isolated. Connect
the device only to circuits that can be switched off using an all-
pole disconnecting switch.

4.2.1 Prerequisites

;

Check that the data on the type plate match the connection data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

4.2.2 Power supply connection, fuse protection

Assignment of conductor cross-sections and the fuse protection required
for them (overload protection only, no device protection).

Nominal
voltage

Safety
fuse

Automatic
circuit
breaker

Wire
cross-
section

Wire
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380 - 480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380 - 480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380 - 480
VAC

25 A

25 A

C25A

4.0

12

* AWG = American Wire Gauge

4.2.3 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 5 W.

4.2.4 Residual current operated device

If the use of a residual current device (RCD) is required in your
installation, only universal residual current devices (type B or
B+) are permissible. Residual current devices (RCD) cannot
provide personal safety while operating the device, as is also
the case with frequency converters. When the device power
supply is switched on, charging current pulses from the
capacitors in the integrated EMC filter can lead to the instant
triggering of residual current devices. We recommend residual
current circuit breakers (RCCB) with an activation threshold of
300 mA and delayed tripping (super-resistant, characteristic K).

Item no. 50734-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 8 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for G3G250-MW50-01

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Page 2: ...alled appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Danger of injury from open blower Gas escapes When the blower is open you come into contact with rotating and electrically live parts Escap...

Page 3: ... TN TT power systems only The device is to be used in networks with network quality characteristics as per EN 50160 Moving air in gas burners Conveying of air at an ambient air pressure of 750 mbar to 1050 mbar Minding the operating instructions Using the device within the permitted ambient temperature range see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data Only using t...

Page 4: ...use Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 8...

Page 5: ...1 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 2 Depth of screw 10 12 mm tightening torque 20 3 Nm 3 Tightening torque 3 5 0 5 Nm Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 5 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...50 mm Motor size 112 Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Housing material Die cast aluminium Material of distancing profiles Aluminium Direction of rotation Clockwise seen on rotor Type of protection IP20 Insulation class B Humidity F environmental protection class H H1 Mounting position Any Cooling bore aperture ...

Page 7: ... rotating parts do not scrape against stationary parts DANGER Leaks may occur As a result of design necessities the gas blower is not tightly sealed e g at the shaft opening This may cause leaks during operation Deflagrations may also cause long term damage or deformation of the housing which can result in leaks An air gas mixture may accumulate outside of the gas blower The blower may explode You...

Page 8: ... voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section i...

Page 9: ...laces where cables are inserted Mount the screwed cable glands with the seal inserts provided in the terminal box Insert the line s not included in the standard scope of delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecti...

Page 10: ... Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 10 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 793...

Page 11: ...ground for control interface 3 GND GND Signal ground for control interface 3 0 10 V 0 10 V Analogue setpoint input 0 10 V impedance 100 kΩ can be used exclusively as an alternative to connection PWM for correct function the PWM input must be bridged with GND 3 20 V 20 V Supply for external sensor 20 VDC 20 max 50 mA 3 10 V 10 V Supply for external potentiometer 10 VDC 10 max 10 mA 3 Tach Tach Spee...

Page 12: ... must operate free of vibrations throughout its speed control range Strong vibrations can result from improper handling imbalance resulting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass throug...

Page 13: ...ning roughly Imbalance in rotating parts Clean the device if imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The erro...

Page 14: ...ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 6 3 1 Country specific legal requirements NOTE Country specific legal requirements Always observe t...

Page 15: ...pose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 50734 5 9970 ENG Revision 202174 Release 2018 12 28 Page 15 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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