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Operating instructions

K3G400-PA27-W4

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least three hours
once a month to move the bearings and allow any condensate
that may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device
Inadequate cooling

Improve cooling.
Allow the device to
cool down.

Ambient temperature
too high

Reduce the ambient
temperature. Allow
the device to cool
down.

Impermissible
operating point (e.g.
back pressure too
high)

Correct the operating
point. Allow the
device to cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Warning/status codes

The LED on the electronics housing shows the motor status with various
colors and flash codes. The flash codes have a frequency of 2 Hz.
Each flash code is followed by a pause lasting 3 seconds. The following
colors are used: Green: no warning or fault. Orange: There is a warning.
No user intervention is required for warnings. Red: There is at least one
error. See the following table. If there are multiple simultaneous errors,
their associated flash codes are displayed in succession. If there are
simultaneous warnings and errors, only the errors are displayed.

6.1.1 Warning codes

Number of pulses

Motor status - LED
orange

Message at status
relay

1

Current limitation in
action

2

Line impedance too
high (DC-link voltage
unstable)

3

Power limiter in action

4

Output stage
temperature high

5

Motor temperature high

6

Temperature inside
electronics high

7

DC-link voltage low

8

Braking mode: set in
case of external drive
in opposite direction
at high speed for
lengthy period

Yes

9

Calibration of rotor
position sensor in
progress

Yes

10

Actual speed is lower
than run monitoring
speed limit

Yes

11

Open circuit at analog
input or PWM input
for the set value

Yes

13

DC-link voltage high

15

Line voltage high

16

Shake-loose function
activated

Item no. 56983-5-9970 · ENU · Change 254197 · Approved 2022-05-23 · Page 17 / 20

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G400-PA27-W4

Page 1: ...test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation...

Page 2: ...ore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and caus...

Page 3: ...6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device i...

Page 4: ...Nm The tightening torque is designed for PVC cables If the cable materials are different the tightening torque may have to be adjusted 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k...

Page 5: ...fans Use M8 or 8 mm diameter screws and if necessary screw anchors of sufficient size and strength that the fan assembly cannot come loose even under heavy load Maximum height 5 FanGrid fans vertical...

Page 6: ...the entire service life In order to avoid heavy loads due to the composite bending from a height of four fans and a width of six fans a consistent vertical strut must be installed approximately in the...

Page 7: ...duction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019...

Page 8: ...for professionally used equipment with a total rated power greater than 1 kW If several devices are connected in parallel on the supply side so that the line current of the arrangement is in the range...

Page 9: ...ons CAUTION Voltage The fan is a built in component and has no disconnecting switch Only connect the fan to circuits that can be switched off with an all pole disconnection switch When working on the...

Page 10: ...esidual current circuit breakers RCCB with a trip threshold of 300 mA and delayed tripping super resistant characteristic K 4 2 5 Leakage current For asymmetrical power systems or if a phase fails the...

Page 11: ...cable diameter the seals included in the terminal box must be inserted into the cable gland if necessary Route the cable s not included in the scope of delivery into the terminal box Ensure separate r...

Page 12: ...ble a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM...

Page 13: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 14: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 15: ...operating instructions 4 7 Equivalent circuit diagrams Item no 56983 5 9970 ENU Change 254197 Approved 2022 05 23 Page 15 20 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 16: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 17: ...automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Inadequate cooling Improve cooling Allow the device to...

Page 18: ...nsors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a long service life check the fans regularly for proper operation and soiling The frequency of checking is t...

Page 19: ...on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecolog...

Page 20: ...ploying the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 56983 5 9970 ENU Change 254197 Approved 2022 05 23 Page 20 20 ebm papst Mulfinge...

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