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Operating instructions

K3G450-AQ24-01

Translation of the original operating instructions

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

→ The maximum vibration severity may not exceed 3.5 mm/s

and should be checked every 6 months. #It must be
measured at least in and perpendicular to the axial direction
at the place where the motor is attached to the motor support
plate. #Vibration measurements in all three axes are
recommended and should be performed across the entire
speed range in order to gain a complete understanding of all
vibrations present in an application; see chapter 6.
Maintenance, malfunctions, possible causes and remedies.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

An automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

If all phases are correctly

supplied again, the motor
automatically restarts after 10 -
40 s.

Item no. 50638-5-9970 · ENG · Revision 209539 · Release 2021-02-12 · Page 12 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G450-AQ24-01

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Page 2: ...d Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can be...

Page 3: ...er 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the cu...

Page 4: ...y vertically as shown in the view or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Inlet nozzle with pressure tap k factor 240 4 Tightening torque 3 5 0 5 Nm Item no 50638 5 9970 ENG Revision 209539 Release 2021 02 12 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de e...

Page 5: ...sed on the installation side the ebm papst evaluation loses its validity conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical features Mass 39 kg Size 450 mm Motor size 150 Surface of rotor Coated in black Material of electronics housing Die c...

Page 6: ...rator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing device from packaging Carefully remove t...

Page 7: ...into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check that the data on the type plate match the connection data Before connecting the device ensure that the supply vol...

Page 8: ...r protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing NOTE Tightness and strain relief de...

Page 9: ...rip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes Set value control Analogue linear Control function param...

Page 10: ...contact common connection contact rating 250 VAC max 2 A AC1 min 10 mA KL2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS 485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS 485 RSB MODBUS RTU SELV KL 3 3 10 GND Signal ground for control interface SELV KL 3 4 Ain1 U Analogue input 1 set value 0 10 V Ri 100 kΩ parametrisable curve only usable as alternativ...

Page 11: ...OM setting the controller function of the integrated controller is normally inversely selectable per bus or per digital input Din 3 normal open pin or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analogue input 2 actual value 0 10 V Ri 100 kΩ parametrisable curve only usable as alternative to input Ain2 SELV KL 3 12 20 V Fixed voltage output 20 VDC 20...

Page 12: ...ance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure The maximum vibration severity may not exceed 3 5 mm s and should be checked every 6 months It must be measured at least in and perpendicular to the axial direction at the place where the mot...

Page 13: ...ff de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the device cool...

Page 14: ...d with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours Please contact ebm papst if bearing replacement is required after this period Adapt the maintenance intervals to the dust pollution occurring 6 3 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceede...

Page 15: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 4 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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