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Operating instructions

K3G450-AQ24-01

Translation of the original operating instructions

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

1.5 Safety and protective functions

DANGER
Guard missing and guard not functioning

Without a guard there is a risk of serious injury, for instance
when reaching into the device during operation. Loose parts or
items of clothing could be drawn in.
→ The device is a built-in component. As the operator, you are

responsible for ensuring that the device is secured
adequately.# Operate the device only with a fixed protective
device and guard grille.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.

→ Verify that the entire setup is EMC compliant.

1.7 Mechanical movement

DANGER
Rotating device

Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

DANGER
Flying parts

Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair, dangling items of clothing, jewellery and similar items
can become entangled and be pulled into the device. Risk of
injury.
→ Do not wear any loose-fitting or dangling clothing or jewellery

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emission

WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.

Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment, e.g. hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature at the electronics housing

Risk of burns
→ Ensure sufficient contact protection.

1.10 Transport

WARNING
Transportation of fan

Injuries from tipping or slipping
→ Always transport the fan carefully and only in its original

packaging.

→ Impact arising from setting down too hard or at an angle

can cause bearing damage or deformation at the frame and
impeller.

→ The fans must always be transported and handled such

that they cannot tip over.

→ Secure the fan(s) with a lashing strip for example so that

nothing can slip or tip up, particularly when stacking several
fans.

→ Also make allowance for possible wind forces.

1.11 Storage

;

Store the device, partially or fully assembled, in the original
packaging in a clean, dry and weatherproof place free of vibrations.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and longest possible service
life.

Item no. 50638-5-9970 · ENG · Revision 209539 · Release 2021-02-12 · Page 2 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G450-AQ24-01

Page 1: ...rry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases the risk of ...

Page 2: ...d Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can be...

Page 3: ...er 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the cu...

Page 4: ...y vertically as shown in the view or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Inlet nozzle with pressure tap k factor 240 4 Tightening torque 3 5 0 5 Nm Item no 50638 5 9970 ENG Revision 209539 Release 2021 02 12 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de e...

Page 5: ...sed on the installation side the ebm papst evaluation loses its validity conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical features Mass 39 kg Size 450 mm Motor size 150 Surface of rotor Coated in black Material of electronics housing Die c...

Page 6: ...rator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing device from packaging Carefully remove t...

Page 7: ...into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check that the data on the type plate match the connection data Before connecting the device ensure that the supply vol...

Page 8: ...r protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing NOTE Tightness and strain relief de...

Page 9: ...rip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes Set value control Analogue linear Control function param...

Page 10: ...contact common connection contact rating 250 VAC max 2 A AC1 min 10 mA KL2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS 485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS 485 RSB MODBUS RTU SELV KL 3 3 10 GND Signal ground for control interface SELV KL 3 4 Ain1 U Analogue input 1 set value 0 10 V Ri 100 kΩ parametrisable curve only usable as alternativ...

Page 11: ...OM setting the controller function of the integrated controller is normally inversely selectable per bus or per digital input Din 3 normal open pin or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analogue input 2 actual value 0 10 V Ri 100 kΩ parametrisable curve only usable as alternative to input Ain2 SELV KL 3 12 20 V Fixed voltage output 20 VDC 20...

Page 12: ...ance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature failure The maximum vibration severity may not exceed 3 5 mm s and should be checked every 6 months It must be measured at least in and perpendicular to the axial direction at the place where the mot...

Page 13: ...ff de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the device cool...

Page 14: ...d with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours Please contact ebm papst if bearing replacement is required after this period Adapt the maintenance intervals to the dust pollution occurring 6 3 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceede...

Page 15: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 4 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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