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Operating instructions

K3G450-PA21-C1

Translation of the original operating instructions

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

;

Use the device in accordance with its degree of protection.

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. This does not however in any way affect the
technical properties of the products. The product is to be protected against
UV radiation to prevent the formation of patches and fading. Changes in
color are not a reason for complaint and are not covered by the warranty.

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

Strength class of
screws

8.8

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Electromagnetic compatibility

If several devices are connected in parallel on the supply side
so that the line current of the arrangement is in the range 16 - 75
A, this arrangement conforms to IEC 61000-3-12, provided that
the short-circuit power S

sc

at the connection point of the

customer system to the public power grid is greater than or
equal to 33 times the rated output of the arrangement. It is the
responsibility of the installation engineer or operator/owner of the
device to ensure, if necessary after consultation with the
network operator, that this device is only connected to a
connection point with an S

sc

value greater than or equal to 33

times the rated output of the arrangement.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Risk of cutting and crushing when removing device
from packaging

→ Carefully remove the device from the packaging by grasping

hold of the frame. Never subject to any impact.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

The fan may not be handled in the area around the inlet nozzle during
transport and installation.
There is a risk of damage to the impeller.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

4.1.1 Installation of RadiPac fan

Use is always to be made of appropriate hoisting equipment and a
suitable lifting device when transporting the fan for installation purposes.
Only suitable round slings are to be used for this purpose (see Chapter
3.4 Technical description for weight of product). Use four round slings
passed around the struts for lashing purposes. Position the round slings
as shown in the hoisting diagram below. Make sure that the struts of the
support bracket on the left and right of the motor are vertical. During
installation, only transport the fan in the installation position as shown in
the product drawing. Heed the information given on the device! During
transportation, an acceleration of 2 g must not be exceeded.

Item no. 55935-5-9970 · ENU · Change 209539 · Approved 2021-02-12 · Page 6 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G450-PA21-C1

Page 1: ...re permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clea...

Page 2: ...fore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can resul...

Page 3: ... Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to ...

Page 4: ...otor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 4 Tightening torque 3 5 0 5 Nm 5 Inlet ring with pressure tap k factor 240 6 Mounting holes for FlowGrid Item no 55935 5 9970 ENU Change 209539 Approved 2021 02 12 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 ...

Page 5: ...a is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 41 6 kg Size 450 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvanized Support bracket material Steel painted black Inlet nozzle material Sheet steel galvanized N...

Page 6: ...on point with an Ssc value greater than or equal to 33 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Device weighs ov...

Page 7: ...customer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to circuits that can be switched off with an all pole disconnection switch 4 2 1 Requirements Check whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device voltage Only use ca...

Page 8: ...ions For tightening torques see Chapter 3 1 Product drawing NOTE Tightness and strain relief are dependent on the cable used This must be checked by the user 4 3 2 Connecting wires to terminals WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device Remove the cap from the cable gla...

Page 9: ...on contact rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and on control interface side KL2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL 3 3 10 GND Reference ground for control interface SELV KL 3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjusta...

Page 10: ...EPROM setting the integrated controller s direction of action can be selected via bus or digital input Din3 normal pin open or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2 I SELV KL 3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short c...

Page 11: ...ing Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction an...

Page 12: ...te from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error messa...

Page 13: ...maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard W...

Page 14: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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