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Operating instructions

K3G450-RS04-G2

Translation of the original operating instructions

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

;

Note the following when routing the cables:
For permanently installed lines, the bending radius must be at least
four times the outside diameter of the cable.
For movable lines, the bending radius must be at least 15 times the
outside diameter of the cable.

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.4 Basic insulation of the alarm relay

As the alarm relay only has basic insulation (for TN/TT
systems) or functional insulation (for phase-conductor-grounded
networks) with respect to the supply voltage, and not double
insulation like the rest of the interface, corresponding precautions
must be taken for industrial applications (EN 61800-5-1).
→ The voltage switched by the alarm relay (e.g. 24 VDC)

must then have no electrical connection to the 10 V output, 0-
10 V control input and GND (electrically isolated interface).

4.2.5 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.3.2 Connecting wires to terminals

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

Item no. 52832-5-9970 · ENU · Change 211950 · Approved 2020-09-21 · Page 7 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G450-RS04-G2

Page 1: ...zed specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associ...

Page 2: ...ntact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and...

Page 3: ...pter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and coul...

Page 4: ...drawing All dimensions in mm 1 Cable PVC AWG18 5x crimped ferrules 2 Cable PVC AWG22 5x crimped ferrules Item no 52832 5 9970 ENU Change 211950 Approved 2020 09 21 Page 4 13 ebm papst Mulfingen GmbH...

Page 5: ...Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 16 7 kg Size 450 mm Motor s...

Page 6: ...Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to...

Page 7: ...use of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a stan...

Page 8: ...d be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example When routing the cable make...

Page 9: ...relay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog inpu...

Page 10: ...ossibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with...

Page 11: ...am Motor electronics overtemperature Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again The...

Page 12: ...st every 6 months Open holes Abnormal bearing noise acoustic At least every 6 months Replace device Vibration test Vibration tester start up or deceleration measurement Recommended every 6 months Clea...

Page 13: ...s Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scra...

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