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Operating instructions

K3G500-PA28-03

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least three hours
once a month to move the bearings and allow any condensate
that may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device
Inadequate cooling

Improve cooling.
Allow the device to
cool down.

Ambient temperature
too high

Reduce the ambient
temperature. Allow
the device to cool
down.

Impermissible
operating point (e.g.
back pressure too
high)

Correct the operating
point. Allow the
device to cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Warning/status codes

The LED on the electronics housing shows the motor status with various
colors and flash codes. The flash codes have a frequency of 2 Hz.
Each flash code is followed by a pause lasting 3 seconds. The following
colors are used: Green: no warning or fault. Orange: There is a warning.
No user intervention is required for warnings. Red: There is at least one
error. See the following table. If there are multiple simultaneous errors,
their associated flash codes are displayed in succession. If there are
simultaneous warnings and errors, only the errors are displayed.

6.1.1 Warning codes

Number of pulses

Motor status - LED
orange

Message at status
relay

1

Current limitation in
action

2

Line impedance too
high (DC-link voltage
unstable)

3

Power limiter in action

4

Output stage
temperature high

5

Motor temperature high

6

Temperature inside
electronics high

7

DC-link voltage low

8

Braking mode: set in
case of external drive
in opposite direction
at high speed for
lengthy period

Yes

9

Calibration of rotor
position sensor in
progress

10

Actual speed is lower
than run monitoring
speed limit

Yes

11

Open circuit at analog
input or PWM input
for the set value

Yes

13

DC-link voltage high

15

Line voltage high

16

Shake-loose function
activated

Item no. 55782-5-9970 · ENU · Change 206865 · Approved 2019-10-31 · Page 14 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G500-PA28-03

Page 1: ...a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installatio...

Page 2: ...ore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and caus...

Page 3: ...6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device i...

Page 4: ...om rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k factor 281 5 Attachment holes for FlowGrid 355...

Page 5: ...measurement setup 3 4 Technical description Weight 36 3 kg Size 500 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Suppo...

Page 6: ...ility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an...

Page 7: ...ustomer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to circuits that can be switched off with an all pole disconnect...

Page 8: ...onnections For tightening torques see Chapter 3 1 Product drawing NOTE Tightness and strain relief are dependent on the cable used This must be checked by the user Fig 2 Recommended stripped lengths i...

Page 9: ...ible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...put Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active p...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 55782 5 9970 ENU Change 206865 Approved 2019 10 31 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 14: ...s automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Inadequate cooling Improve cooling Allow the device...

Page 15: ...nsors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a long service life check the fans regularly for proper operation and soiling The frequency of checking is t...

Page 16: ...ns for ecological disposal of the product and its components 6 5 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal reg...

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