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Operating instructions

K3G630-AP01-90

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1122 X /05

`

Translation of the original operating instructions

54007-4-8670

5. CONNECTION AND STARTUP

Before starting the tasks, perform the measures for worker protection
specified in your hazard assessment.
In addition to the generally valid installation regulations for low-voltage
electrical equipment, the special requirements for installing electrical
equipment in explosion hazard areas must be observed.

5.1 Mechanical connection

DANGER
Insufficient grounding

Electric shock
→ The fan must be grounded in the motor terminal box. A

further connection is provided on the outside of the motor.
The grounding points on the fan frame or housing are no
substitute for the protective grounding in the terminal box
(only for discharge of static electricity)

CAUTION
Risk of cutting and crushing when removing device
from packaging

→ Carefully remove the device from the packaging by grasping

hold of the frame. Never subject to any impact.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when unpacking device

Risk of physical injury, such as back injuries.
→ Two people should work together to remove the device from

its packaging.

NOTE
Imbalance

Shortening of device service life
→ Do not grasp or transport the device by the blades. Move

the device with a crane using ropes or cloth straps.

→ After installation, make sure the fan impeller moves

easilyand that the blades are not deformed or bent and do not
catch at any point.

NOTE
Installing peripheral components

→ When installing peripheral components or similar

attachments, take care to use a suitable material (at points or
areas of contact) between rotating and stationary parts.

→ When installing such parts, you as the system

manufacturer are responsible for maintaining the safety
clearance, for example between the impeller and the
housing, in accordance with EN 14986.

NOTE
Shortened service life due to extreme stresses

Examples of extreme stresses include the effects of moisture,
aggressive chemical substances and vibrations. Examples of
extreme climatic stress include extreme heat or cold or high
humidity.
→ Avoid extreme stresses.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

;

The system may not introduce any forces into the device that place
stress on the frame structure and that affect the Ex-relevant gap (e.g.
uneven mounting level, air duct connections, or the like).

;

During installation, take care not to bend or pry the device so as to
avoid mechanical strain.

;

Verify that all rotating parts can move freely. The device must be
installed in such a way that the shaft is horizontal or vertical with the
rotor facing downwards.

;

During installation, take note of the device's direction of rotation.

;

Use suitable fasteners for installation.

;

Remove any objects in the fan's exhaust zone or near its blades.

;

After installation, make sure the screws have been firmly tightened.

;

The system must not transmit any impermissibly high vibration levels
to the device (vibration measurement according to Chapter 7.4
Vibration check is required during startup and regular maintenance).

If multiple ebm-papst fans are installed in one system, please
allocate serial numbers to the project and write them down so
that accurate information can be provided about the range of
devices affected in the event of a malfunction.

5.1.1 Gap dimension

Radial gap dimension

The gap dimension between the fan impeller and the inlet nozzle
is set by ebm-papst and is at least 1% of the contact diameter
(see Chapter 4.1 Product drawing).

Axial gap dimension

The axial clearance between the pressure tap and the fan
impeller must be at least 1% of the contact diameter; (see
Chapter 4.1 Product drawing).
→ Be sure to check this clearance in axial and radial direction

on start-up and when performing regular inspections in
accordance with Chapter 7.3 Maintenance interval.
Operating the device below the minimum gap dimension is
not allowed.

5.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

Item no. 54007-5-9970 · ENU · Change 272968 · Approved 2022-11-23 · Page 10 / 18

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G630-AP01-90

Page 1: ...g instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety ru...

Page 2: ...h the operating instructions Malfunctions and defects that affect safety must always be corrected immediately No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...d its attachment must always be evaluated in connection with the overall safety concept of the system as a whole 2 8 Emissions WARNING Depending on the installation and operating conditions the sound...

Page 4: ...and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 4 2 Nominal data and Chapter 4 5 Transport and storage conditions The device is to be protected against exposu...

Page 5: ...ompliance include personal injury and property damage due to shaft breakage fatigue failure reduced bearing service life or explosions caused by elevated surface temperatures or sparking Item no 54007...

Page 6: ...value depending on cable 6 Terminal box fastening screws tightening torque 3 5 0 5 Nm 7 Ground connection point M8 functional ground for electrostatic discharge no protective earth do not unfasten th...

Page 7: ...e product drawing The other bolts must not be loosened Used screws and nuts must be disposed of Use the fastening components available from ebm papst for assembly If the housing is painted the contact...

Page 8: ...tor on top not permitted Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operati...

Page 9: ...of safety 4 8 The nameplate Fig 1 Specifications on the nameplate Serial number Designation Explanation YY Year Year e g 11 for production in 2011 WW Week Week calendar week in year of production Six...

Page 10: ...d to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ens...

Page 11: ...ambient temperature Do not subject the cables to impermissible strain Establish a safe protective earth connection Ensure that the degree of protection is maintained The seals in the terminal box fro...

Page 12: ...s In this illustration all cable glands are used by way of example 5 3 3 Connecting wires to terminals Open the terminal box To do so unscrew the seven screws for tightening torque see Chapter 4 1 Pro...

Page 13: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exam...

Page 14: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes...

Page 15: ...put of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected...

Page 16: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 17: ...oved during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error...

Page 18: ...e device Cable routing fastening Visual inspection At least every 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bea...

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