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Operating instructions

M3G112-GA52-71

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the motor.

CAUTION
Cutting and crushing hazard when removing motor from
packaging

→ Carefully remove the device from its packaging. Strictly

avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when unpacking device

Risk of physical injury, such as back injuries.
→ Two people should work together to remove the device from

its packaging.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The motor is a built-in component and has no disconnecting
switch.

→ Only connect the motor to circuits that can be switched off

with an all-pole disconnection switch.

→ When working on the motor, secure the system/machine

in which the motor is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

Item no. 50842-5-9970 · ENU · Change 94899 · Approved 2018-03-02 · Page 6 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for M3G112-GA52-71

Page 1: ...ied trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are ...

Page 2: ... fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair with a cap WARNING Ejected parts If the motor is oper...

Page 3: ...ice in the following ways is prohibited and could be hazardous Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Conveying air that contains abrasive particles Conveying highly corrosive air e g salt spray Exception devi...

Page 4: ...0 mm 4 Max clearance for screw 12 mm 5 Cable diameter min 4 mm max 10 mm tightening torque 2 0 3 Nm 6 Tightening torque 3 5 0 5 Nm 7 Groove depth 3 5 mm 8 Key DIN 6885 A 6 x 6 x 32 Fa Max permissible axial load 200 N Fr Max permissible radial load 2000 N Item no 50842 5 9970 ENU Change 94899 Approved 2018 03 02 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 ...

Page 5: ...rmity with standards EN 61800 5 1 CE Approval EAC With regard to cyclic speed loads note that the rotating parts of the device are designed for a maximum of one million load cycles If you have special questions consult ebm papst for support Use the device in accordance with its degree of protection Information on surface quality The surfaces of the products conform to the generally applicable indu...

Page 6: ... to circuits that can be switched off with an all pole disconnection switch 4 2 1 Requirements Check whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device voltage Only use cables designed for the current level indicated on the nameplate For determining the cross section note the sizing criteria according to E...

Page 7: ...ct the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Insert the leads until they meet resistance Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at th...

Page 8: ...l KL3 2 8 GND Reference ground for control interface SELV KL3 3 7 0 10 V Use control current sensor value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA power supply for external devices e g potentiometer SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA power supply for external devices e g sensors SELV KL3 6 4 20 mA Use ...

Page 9: ...ble The status relay drops out and the fault is reported via bus Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically Line undervoltage line voltage outside of permitted nominal voltage range If the line voltage returns to permitted values the motor restarts automatically 6...

Page 10: ...s certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 6 3 1 Country specific legal requirements NOTE Country specific lega...

Page 11: ...ispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 50842 5 9970 ENU Change 94899 Approved 2018 03 02 Page 11 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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