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Operating instructions

R3G250-AY15-K1

Translation of the original operating instructions

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

An automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

If all phases are correctly

supplied again, the motor
automatically restarts after 10 -
40 s.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/error

Possible cause

Possible remedy

Item no. 53107-5-9970 · ENG · Revision 246486 · Release 2021-11-11 · Page 11 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for R3G250-AY15-K1

Page 1: ...ry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is install...

Page 2: ...Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against acc...

Page 3: ...ng the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vib...

Page 4: ...ith a pressure tap k factor 70 not included in scope of delivery 2 Depth of screw max 16 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 4 Tightening torque 3 5 0 5 Nm Item no 5310...

Page 5: ...ve the unit mm Inlet nozzle 25075 2 4013 with pressure tap not included in scope of delivery Item no 53107 5 9970 ENG Revision 246486 Release 2021 11 11 Page 5 14 ebm papst Mulfingen GmbH Co KG Bachm...

Page 6: ...m papst evaluation loses its validity conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors com...

Page 7: ...with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when...

Page 8: ...vice protection Nominal voltage Safety fuse Wire cross section Wire cross section UL mm AWG 3 PE AC 200 240 VAC 15 A 1 5 16 3 PE AC 200 240 VAC 20 A 2 5 14 AWG American Wire Gauge 4 2 3 Idle current B...

Page 9: ...trate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop siphon wh...

Page 10: ...0 PWM KL3 2 8 GND Signal ground for control interface SELV KL3 3 7 0 10 V Set value actual sensor value input 0 10 VDC impedance 100 k only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage outp...

Page 11: ...nd off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect...

Page 12: ...ient temperature too high Reduce the ambient temperature Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively...

Page 13: ...ltage to be used corresponds to the peak value of the AC voltage required by the standard What has to be tested How to test Frequency Which measure Check the protective casing against accidental conta...

Page 14: ...ulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite mag...

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