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Operating instructions

R3G400-PW03-01

Translation of the original operating instructions

6.1.2 Status codes

Manual reset by "Switch off line voltage - wait briefly - switch line
voltage back on" or, if provided,
via the "Fan enable/disable" input

Number of
pulses

Motor status -
LED red

Possible cause Possible

remedy

1

Phase failure or
line undervoltage

Missing phase
Poor power
supply quality

Check line
voltage

3

Output stage
overheating

Electronics
housing
contaminated

Provide better
cooling.
Manual reset
required

4

Communication
error between
master
controller and
slave controller

External
supply applied
via Vout for
setting
parameters.
Internal error

Switch off line
voltage
- wait -
switch back on

6

Motor
overheating

Ambient
temperature too
high
Impermissible
operating point

Reduce
ambient
temperature
Correct
operating point.
Manual reset
required

7

Hall sensor error Internal error

Switch off line
voltage
- wait -
switch back on

8

Motor blocked

Mechanical
blockage

Switch off
- check safe
isolation from
supply -
check
freedom of
movement of
rotor

9

Speed limit
exceeded

-

-

11

Rotor position
sensor
calibration error

Observe
ebm-papst
replacement
instructions

Rotor position
sensor
calibration
necessary.
Notify ebm-
papst

13

DC-link
undervoltage

Line voltage not
OK

Check the line
voltage applied.

6.2 Vibration testing

Checking of fan for mechanical vibration based on ISO 14694.
Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
s, measured at the motor fastening diameter on the motor support plate in
the direction of the motor axis of rotation and perpendicular to this.

Fig. 5: Example illustrating vibration measurement. The arrangement of
the sensors depends on the device concerned and the installation
situation.

6.3 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

Item no. 57364-5-9970 · ENU · Change 260759 · Approved 2022-06-28 · Page 16 / 17

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for R3G400-PW03-01

Page 1: ...test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation...

Page 2: ...come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotatin...

Page 3: ...g the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depo...

Page 4: ...earance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm The tightening torque is designed for PVC cables If the cable materials are different the tightening torque may h...

Page 5: ...All dimensions in mm Inlet ring 40078 2 4013 with pressure tap k factor 188 Item no 57364 5 9970 ENU Change 260759 Approved 2022 06 28 Page 5 17 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mul...

Page 6: ...tallation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified i...

Page 7: ...sibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with...

Page 8: ...earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of sup...

Page 9: ...of the drive and the type of cable routing see Chapter 4 2 2 Supply connection and fuses Control and relay cables min max Rigid cable cross section 0 2 mm 1 5 mm Flexible cable cross section 0 2 mm 1...

Page 10: ...ht Fit the terminal box cover making sure that the sealing surfaces are clean Screw in the four screws for tightening torque see Chapter 3 1 Product drawing 4 3 4 Cable routing Water must be prevented...

Page 11: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 12: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 13: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57364 5 9970 ENU Change 260759 Approved 2022 06 28 Page 13 17 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 14: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 15: ...utomatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Inadequate cooling Improve cooling Allow the device to...

Page 16: ...nsors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a long service life check the fans regularly for proper operation and soiling The frequency of checking is t...

Page 17: ...ns for ecological disposal of the product and its components 6 5 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal reg...

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