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Operating instructions

R3G500-DA25-05

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least three hours
once a month to move the bearings and allow any condensate
that may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device
Inadequate cooling

Improve cooling.
Allow the device to
cool down.

Ambient temperature
too high

Reduce the ambient
temperature. Allow
the device to cool
down.

Impermissible
operating point (e.g.
back pressure too
high)

Correct the operating
point. Allow the
device to cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Warning/status codes

The LED on the electronics housing shows the motor status with various
colors and flash codes. The flash codes have a frequency of 2 Hz.
Each flash code is followed by a pause lasting 3 seconds. The following
colors are used: Green: no warning or fault. Orange: There is a warning.
No user intervention is required for warnings. Red: There is at least one
error. See the following table. If there are multiple simultaneous errors,
their associated flash codes are displayed in succession. If there are
simultaneous warnings and errors, only the errors are displayed.

6.1.1 Warning codes

Number of pulses

Motor status - LED
orange

Message at status
relay

1

Current limitation in
action

2

Line impedance too
high (DC-link voltage
unstable)

3

Power limiter in action

4

Output stage
temperature high

5

Motor temperature high

6

Temperature inside
electronics high

7

DC-link voltage low

8

Braking mode: set in
case of external drive
in opposite direction
at high speed for
lengthy period

Yes

9

Calibration of rotor
position sensor in
progress

Yes

10

Actual speed is lower
than run monitoring
speed limit

Yes

11

Open circuit at analog
input or PWM input
for the set value

Yes

13

DC-link voltage high

15

Line voltage high

16

Shake-loose function
activated

Summary of Contents for R3G500- DA25-05

Page 1: ...199 1 8 017 399 83 88 E mail 5 v klapan by v klapan by EC Ebmpapst R3G500 DA25 05...

Page 2: ...otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electric...

Page 3: ...is possible e g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOT...

Page 4: ...ce is to be used in networks with network quality characteristics as per EN 50160 Using the device only in stationary systems Performing all maintenance work Conveying air at an ambient air pressure b...

Page 5: ...g instructions 3 TECHNICAL DATA 3 1 Product drawing All dimensions in mm 1 Accessory part inlet ring 63072 2 4013 not included in scope of delivery 2 Max clearance for screw 20 mm 3 Cable diameter min...

Page 6: ...Operating instructions R3G500 DA25 05 Translation of the original operating instructions All dimensions in mm Inlet ring 63072 2 4013...

Page 7: ...other air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regu...

Page 8: ...rrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected...

Page 9: ...mbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit...

Page 10: ...rdance with DIN 46228 1 for flexible cable 0 25 mm 1 5 mm NOTE Crimping and pressing forms of the wire end ferrules For flexible control and relay cables from a cable cross section of 1 0 mm a trapezo...

Page 11: ...nd along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of wa...

Page 12: ...Analog input 0 10 V PWM Ri 100 k function Set value Characteristic curve parameterizable see input characteristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions ta...

Page 13: ...e high digital input not active pin open or applied voltage 1 5VDC active applied voltage 3 5 50VDC SELV D159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k...

Page 14: ...Operating instructions R3G500 DA25 05 Translation of the original operating instructions 4 7 Equivalent circuit diagrams...

Page 15: ...igh vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find ano...

Page 16: ...Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see con...

Page 17: ...ation and perpendicular to this Fig 5 Example illustrating vibration measurement The arrangement of the sensors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a...

Page 18: ...f the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard...

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