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Operating instructions

R3G500-DA25-05

Translation of the original operating instructions

6.1.2 Status codes

Manual reset by "Switch off line voltage - wait briefly - switch line
voltage back on" or, if provided,
via the "Fan enable/disable" input

Number of
pulses

Motor status -
LED red

Possible cause Possible

remedy

1

Phase failure or
line undervoltage

Missing phase
Poor power
supply quality

Check line
voltage

3

Output stage
overheating

Electronics
housing
contaminated

Provide better
cooling.
Manual reset
required

4

Communication
error between
master
controller and
slave controller

External
supply applied
via Vout for
setting
parameters.
Internal error

Switch off line
voltage
- wait -
switch back on

6

Motor
overheating

Ambient
temperature too
high
Impermissible
operating point

Reduce
ambient
temperature
Correct
operating point.
Manual reset
required

7

Hall sensor error Internal error

Switch off line
voltage
- wait -
switch back on

8

Motor blocked

Mechanical
blockage

Switch off
- check safe
isolation from
supply -
check
freedom of
movement of
rotor

9

Speed limit
exceeded

-

-

11

Rotor position
sensor
calibration error

Observe
ebm-papst
replacement
instructions

Rotor position
sensor
calibration
necessary.
Notify ebm-
papst

13

DC-link
undervoltage

Line voltage not
OK

Check the line
voltage applied.

6.2 Vibration testing

Checking of fan for mechanical vibration based on ISO 14694.
Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
s, measured at the motor fastening diameter on the motor support plate in
the direction of the motor axis of rotation and perpendicular to this.

Fig. 5: Example illustrating vibration measurement. The arrangement of
the sensors depends on the device concerned and the installation
situation.

6.3 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

Summary of Contents for R3G500- DA25-05

Page 1: ...199 1 8 017 399 83 88 E mail 5 v klapan by v klapan by EC Ebmpapst R3G500 DA25 05...

Page 2: ...otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electric...

Page 3: ...is possible e g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOT...

Page 4: ...ce is to be used in networks with network quality characteristics as per EN 50160 Using the device only in stationary systems Performing all maintenance work Conveying air at an ambient air pressure b...

Page 5: ...g instructions 3 TECHNICAL DATA 3 1 Product drawing All dimensions in mm 1 Accessory part inlet ring 63072 2 4013 not included in scope of delivery 2 Max clearance for screw 20 mm 3 Cable diameter min...

Page 6: ...Operating instructions R3G500 DA25 05 Translation of the original operating instructions All dimensions in mm Inlet ring 63072 2 4013...

Page 7: ...other air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regu...

Page 8: ...rrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected...

Page 9: ...mbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit...

Page 10: ...rdance with DIN 46228 1 for flexible cable 0 25 mm 1 5 mm NOTE Crimping and pressing forms of the wire end ferrules For flexible control and relay cables from a cable cross section of 1 0 mm a trapezo...

Page 11: ...nd along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of wa...

Page 12: ...Analog input 0 10 V PWM Ri 100 k function Set value Characteristic curve parameterizable see input characteristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions ta...

Page 13: ...e high digital input not active pin open or applied voltage 1 5VDC active applied voltage 3 5 50VDC SELV D159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k...

Page 14: ...Operating instructions R3G500 DA25 05 Translation of the original operating instructions 4 7 Equivalent circuit diagrams...

Page 15: ...igh vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find ano...

Page 16: ...Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see con...

Page 17: ...ation and perpendicular to this Fig 5 Example illustrating vibration measurement The arrangement of the sensors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a...

Page 18: ...f the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard...

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