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Operating instructions

R3G500-PW09-01

Translation of the original operating instructions

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

Fig. 1: Recommended stripped lengths (inside terminal box)
(1) supply line (2) control and relay line

4.3.2 Terminal connection data

Supply line

min.

max.

Rigid cable cross-
section

0.2 mm²

4 mm²

Flexible cable cross-
section

0.2 mm²

4 mm²

AWG/kcmil cable
cross-section

24

12

Wire-end ferrules with
insulating collar,
in accordance with
DIN 46228-4 for
flexible cable

0.25 mm²

4 mm²

Wire-end ferrules
without insulating
collar,
in accordance with
DIN 46228-1 for
flexible cable

0.25 mm²

4 mm²

NOTE

The cable and cable cross-section must be selected taking into
account the max. starting current of the drive and the type of
cable routing (see Chapter 4.2.2 Supply connection and fuses)

Control and relay cables

min.

max.

Rigid cable cross-
section

0.2 mm²

1.5 mm²

Flexible cable cross-
section

0.2 mm²

1.5 mm²

AWG/kcmil cable
cross-section

24

16

Wire-end ferrules with
insulating collar,
in accordance with
DIN 46228-4 for
flexible cable

0.14 mm²

0.75 mm²

Wire-end ferrules
without insulating
collar,
in accordance with
DIN 46228-1 for
flexible cable

0.25 mm²

1.5 mm²

NOTE
Crimping and pressing forms of the wire-end ferrules

For flexible control and relay cables, from a cable cross-section
of 1.0 mm², a trapezoid crimp is required to ensure correct
installation on the connector.

Fig. 2: Trapezoid crimp

4.3.3 Connect cables to terminals

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Open the terminal box.

;

Remove the cap from the cable gland.

;

Only remove caps where cables are fed in.

Item no. 57066-5-9970 · ENU · Change 230625 · Approved 2022-05-23 · Page 9 / 17

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for R3G500-PW09-01

Page 1: ...test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation...

Page 2: ...come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotatin...

Page 3: ...g the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depo...

Page 4: ...earance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm The tightening torque is designed for PVC cables If the cable materials are different the tightening torque may h...

Page 5: ...All dimensions in mm Inlet ring 64025 2 4013 with pressure tap k factor 281 Item no 57066 5 9970 ENU Change 230625 Approved 2022 05 23 Page 5 17 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mul...

Page 6: ...aluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completel...

Page 7: ...network operator that this device is only connected to a connection point with an Ssc value greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechani...

Page 8: ...earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of sup...

Page 9: ...of the drive and the type of cable routing see Chapter 4 2 2 Supply connection and fuses Control and relay cables min max Rigid cable cross section 0 2 mm 1 5 mm Flexible cable cross section 0 2 mm 1...

Page 10: ...ht Fit the terminal box cover making sure that the sealing surfaces are clean Screw in the four screws for tightening torque see Chapter 3 1 Product drawing 4 3 4 Cable routing Water must be prevented...

Page 11: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 12: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 13: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57066 5 9970 ENU Change 230625 Approved 2022 05 23 Page 13 17 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 14: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 15: ...utomatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Inadequate cooling Improve cooling Allow the device to...

Page 16: ...nsors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a long service life check the fans regularly for proper operation and soiling The frequency of checking is t...

Page 17: ...ns for ecological disposal of the product and its components 6 5 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal reg...

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