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Operating instructions

R3G500-RA34-11

Translation of the original operating instructions

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the fan
from the packaging

→ Carefully hold the impeller to remove the device from its

packaging. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when taking out the device

Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging

together.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Interferences and failures are possible

Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

Earth wire contact resistance to EN 61800-5-1

Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.

4.2.2 Power supply connection, fuse protection

Assignment of conductor cross-sections and the fuse protection required
for them (overload protection only, no device protection).

Nominal
voltage

Safety fuse

Wire cross-
section

Wire cross-
section

UL

mm²

AWG

3/PE AC 200-
240 VAC

15 A

1.5

16

3/PE AC 200-
240 VAC

20 A

2.5

14

3/PE AC 200-
240 VAC

30 A

4

12

* AWG = American Wire Gauge

4.2.3 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values lie in a range of typical < 250 mA.

The effective power in this operating state (readiness for operation) is
simultaneously at typical < 5 W.

Item no. 53034-5-9970 · ENG · Revision 84452 · Release 2015-01-12 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for R3G500-RA34-11

Page 1: ...o install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 ...

Page 2: ... on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear a...

Page 3: ...ice in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box du...

Page 4: ...zzle 50901 2 2943 not included in scope of delivery 2 Depth of screw max 25 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Tightening torque 3 5 0 5 Nm Item no 53034 5 9970 ENG Revision 84452 Release 2015 01 12 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ... locked rotor protection Protection class I if protective earth is connected by customer Product conforming to standard EN 61800 5 1 CE Approval C22 2 Nr 77 CAN CSA E60730 1 UL 1004 7 60730 For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 4 Mounting data Secure the mount...

Page 6: ...s at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage matches the operat...

Page 7: ... drawing Fig 1 Recommended stripping lengths in mm inside the terminal box Legend CL control lines 4 3 2 Connecting cables with terminals WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device Remove the cap from the screwed cable gland Remove the cap only in those plac...

Page 8: ...r set 2 PWM controlling Fan device adress 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 53034 5 9970 ENG Revision 84452 Release 2015 01 12 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 1...

Page 9: ...en pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 parameter set switch 1 2 according to EEPROM setting the valid used parameter set can be selected via bus or via digital input DIN2 Parameter set 1 open pin or applied voltage 5 50 VDC Parameter set 2 bridge to GND...

Page 10: ...e fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off th...

Page 11: ...e Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the d...

Page 12: ...inst accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspec...

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