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Operating instructions

W3G500-GM06-H1

Translation of the original operating instructions

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

An automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/error

Possible cause

Possible remedy

Item no. 53459-5-9970 · ENG · Revision 211129 · Release 2020-07-16 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-GM06-H1

Page 1: ...evice to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases t...

Page 2: ...easures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system m...

Page 3: ...llowing ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the d...

Page 4: ...ed seal Cable diameter min 4 mm max 10 mm tightening torque 1 8 0 3 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use the provided seal Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Item no 53459 5 9970 ENG Revision 211129 Release 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81...

Page 5: ...andardised measurement configuration 3 4 Technical features Mass 12 3 kg Size 500 mm Motor size 84 Surface of rotor Coated in black Material of terminal box PP plastic Material of electronics housing Die cast aluminium coated in black Material of blades Press fitted sheet steel blank sprayed with PP plastic Material of wall ring Sheet steel galvanised and coated in black plastic RAL 9005 Material ...

Page 6: ...evice from its packaging only touching the wall ring Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove the device out of its packaging together CAUTION The blades of the impeller could be damaged Set down the fan carefully on a soft surface Make sure the bl...

Page 7: ...nductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a ...

Page 8: ...lands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop siphon wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 2 Fan installed lying flat cable ro...

Page 9: ...ommon connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 8 GND Signal ground for control interface SELV 9 RSA RS 485 interface for MODBUS RSA SELV 10 RSB RS 485 interface for MODBUS RSB SELV 11 0 10 V Analogue input set value SELV 0 10 V Ri 100kΩ parametrisable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 ...

Page 10: ...vice via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED ...

Page 11: ...he device during cleaning Malfunction possible Do not use a high pressure cleaner to clean the device Do not use any acid alkali or solvent based cleaning agents Do not use any pointed or sharp edged objects for cleaning Completely remove any cleaning agents used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing ...

Page 12: ...mbled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made ...

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