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Operating instructions

W3G500-GM06-H1

Translation of the original operating instructions

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply,
apply control signal.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Overtemperature of
electronics/motor

Insufficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.

Thermal overload
protector responded

Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Unacceptable
operating point

Correct the operating
point. Let the device
cool down.

If you have any other problems, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, the fans have to be regularly checked for
proper operation and degree of soiling. The frequency of the checks is to
be adapted to the occurrence of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing could lead to overheating of the
motor.

;

Dirt on the impeller can cause vibration which would shorten the
service life of the fan.

;

Severe vibration could destroy the fan.

;

In such cases immediately switch off and clean the fan.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Use is never to be made of corrosive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not use a high-pressure cleaner to clean the device.# Do

not use any acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for cleaning

;

Completely remove any cleaning agents used.

;

Immediately switch off and replace the device if severe corrosion is
apparent at load-bearing or rotating parts.

;

Repairs to load-bearing or rotating parts are not permissible!

;

Operate the fan for 2 hours at maximum speed to permit the
evaporation of any water which may have ingressed.

;

If cleaning does not eliminate vibration, the fan may have to be re-
balanced. In such cases please contact ebm-papst.

;

The fan is provided with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

Please contact ebm-papst if bearing replacement is required after this
period.

;

Adapt the maintenance intervals to the dust pollution occurring.

6.2 Safety test

NOTE
High-voltage test

The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you carry out the

high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What has to
be tested?

How to test?

Frequency

Which
measure?

Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact

Visual inspection At least every

6 months

Repair or
replacement of
the device

Check the
device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
the device

Mounting the
connection lines

Visual inspection At least every

6 months

Fasten

Mounting of
protective earth
connection

Visual inspection At least every

6 months

Fasten

Check the
insulation of the
wires for damage

Visual inspection At least every

6 months

Replace wires

Item no. 53459-5-9970 · ENG · Revision 211129 · Release 2020-07-16 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-GM06-H1

Page 1: ...evice to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases t...

Page 2: ...easures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system m...

Page 3: ...llowing ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the d...

Page 4: ...ed seal Cable diameter min 4 mm max 10 mm tightening torque 1 8 0 3 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use the provided seal Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Item no 53459 5 9970 ENG Revision 211129 Release 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81...

Page 5: ...andardised measurement configuration 3 4 Technical features Mass 12 3 kg Size 500 mm Motor size 84 Surface of rotor Coated in black Material of terminal box PP plastic Material of electronics housing Die cast aluminium coated in black Material of blades Press fitted sheet steel blank sprayed with PP plastic Material of wall ring Sheet steel galvanised and coated in black plastic RAL 9005 Material ...

Page 6: ...evice from its packaging only touching the wall ring Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove the device out of its packaging together CAUTION The blades of the impeller could be damaged Set down the fan carefully on a soft surface Make sure the bl...

Page 7: ...nductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a ...

Page 8: ...lands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop siphon wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 2 Fan installed lying flat cable ro...

Page 9: ...ommon connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 8 GND Signal ground for control interface SELV 9 RSA RS 485 interface for MODBUS RSA SELV 10 RSB RS 485 interface for MODBUS RSB SELV 11 0 10 V Analogue input set value SELV 0 10 V Ri 100kΩ parametrisable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 ...

Page 10: ...vice via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED ...

Page 11: ...he device during cleaning Malfunction possible Do not use a high pressure cleaner to clean the device Do not use any acid alkali or solvent based cleaning agents Do not use any pointed or sharp edged objects for cleaning Completely remove any cleaning agents used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing ...

Page 12: ...mbled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made ...

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