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Operating instructions

W3G500-GM06-H1

Translation of the original operating instructions

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

1.5 Safety and protective functions

DANGER
Guard missing and guard not functioning

Without a guard there is a risk of serious injury, for instance
when reaching into the device during operation. Loose parts or
items of clothing could be drawn in.
→ The device is a built-in component. As the operator, you are

responsible for ensuring that the device is secured
adequately.# Operate the device only with a fixed protective
device and guard grille.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

WARNING
Damage to guard grille, ejected parts

The guard grille is not designed to bear heavy loads. Parts
lying on or falling through the guard grille can be ejected by a
running fan.
→ Do not step on the guard grille or subject it to heavy loads.
→ Do not place any objects on the guard grille. In the area

around the fan, there must be sufficient space for people to
pass by the fan.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.

→ Verify that the entire setup is EMC compliant.

1.7 Mechanical movement

DANGER
Rotating device

Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

WARNING
Rotating device

Long hair, dangling items of clothing, jewellery and similar items
can become entangled and be pulled into the device. Risk of
injury.
→ Do not wear any loose-fitting or dangling clothing or jewellery

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emission

WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.

Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment, e.g. hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature at the electronics housing

Risk of burns
→ Ensure sufficient contact protection.

1.10 Transport

NOTE
Transport of device

→ Transport the device in its original packaging only.
→ Secure the device so that it does not slip, e.g. by using a

clamping strap.

1.11 Storage

;

Store the device, partially or fully assembled, in the original
packaging in a clean, dry and weatherproof place free of vibrations.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and longest possible service
life.

;

Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.

;

Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.

;

Please make sure that all screwed cable glands are fitted with
dummy plugs.

Item no. 53459-5-9970 · ENG · Revision 211129 · Release 2020-07-16 · Page 2 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-GM06-H1

Page 1: ...evice to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases t...

Page 2: ...easures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system m...

Page 3: ...llowing ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the d...

Page 4: ...ed seal Cable diameter min 4 mm max 10 mm tightening torque 1 8 0 3 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use the provided seal Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Item no 53459 5 9970 ENG Revision 211129 Release 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81...

Page 5: ...andardised measurement configuration 3 4 Technical features Mass 12 3 kg Size 500 mm Motor size 84 Surface of rotor Coated in black Material of terminal box PP plastic Material of electronics housing Die cast aluminium coated in black Material of blades Press fitted sheet steel blank sprayed with PP plastic Material of wall ring Sheet steel galvanised and coated in black plastic RAL 9005 Material ...

Page 6: ...evice from its packaging only touching the wall ring Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove the device out of its packaging together CAUTION The blades of the impeller could be damaged Set down the fan carefully on a soft surface Make sure the bl...

Page 7: ...nductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a ...

Page 8: ...lands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop siphon wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 2 Fan installed lying flat cable ro...

Page 9: ...ommon connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 8 GND Signal ground for control interface SELV 9 RSA RS 485 interface for MODBUS RSA SELV 10 RSB RS 485 interface for MODBUS RSB SELV 11 0 10 V Analogue input set value SELV 0 10 V Ri 100kΩ parametrisable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 ...

Page 10: ...vice via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED ...

Page 11: ...he device during cleaning Malfunction possible Do not use a high pressure cleaner to clean the device Do not use any acid alkali or solvent based cleaning agents Do not use any pointed or sharp edged objects for cleaning Completely remove any cleaning agents used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing ...

Page 12: ...mbled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made ...

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