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Operating instructions

W3G500-GM06-H1

Translation of the original operating instructions

For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.

;

Use the device in accordance with its protection type.

Notes on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may vary during the production period.
Strength, dimensional stability and dimensional accuracy are not affected
by this.
The colour pigments of the paints used react perceptibly to UV light over
the course of time. This does not however have any influence on the
technical properties of the products. To prevent the formation of patches
and fading, the product is to be protected against UV radiation. Changes
in colour are not a reason for complaint and are not covered by the
warranty.

3.5 Mounting data

Strength class for
mounting screws

8.8

;

Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).

Any further mounting data required can be taken from the product
drawing or Section chapter 4.1 Connecting the mechanical system.

3.6 Transport and storage conditions

Max. permissible
ambient motor temp.
(transp./ storage)

+80 °C

Min. permissible
ambient motor temp.
(transp./storage)

-40 °C

3.7 Electromagnetic compatibility

EMC interference
immunity

Acc. to EN 61000-6-2 (industrial
environment)

EMC harmonics

Acc. to EN 61000-3-2/3

EMC interference
emission

Acc. to EN 61000-6-3 (household
environment)

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the device
from the packaging

Blades can be bent
→ Carefully remove the device from its packaging, only

touching the wall ring. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when taking out the device

Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging

together.

CAUTION
The blades of the impeller could be damaged.

→ Set down the fan carefully on a soft surface. Make sure the

blades are not subjected to load.

→ After installation, make sure the impeller moves easily

and that the blades of the impeller are not deformed or bent
and do not catch anywhere.

NOTE
Damage to device from vibration

Bearing damage, reduced service life
→ Forces or impermissibly high vibration levels must not be

transmitted to the fan from system components.

→ If the fan is connected to air ducts, it should isolated from

vibrations, for example using compensators or similar
elements.

→ Fasten the fan to the substructure without distorting it.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

CAUTION
Possibility of damage to the device

Serious damage may result if the device slips during assembly.
→ Keep the device fixed in position at the installation location

until all attachment screws have been tightened.

The fan must not be strained on fastening.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

Item no. 53459-5-9970 · ENG · Revision 211129 · Release 2020-07-16 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-GM06-H1

Page 1: ...evice to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Keep the workplace clean and tidy Untidiness in the working area increases t...

Page 2: ...easures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system m...

Page 3: ...llowing ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the d...

Page 4: ...ed seal Cable diameter min 4 mm max 10 mm tightening torque 1 8 0 3 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use the provided seal Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm Item no 53459 5 9970 ENG Revision 211129 Release 2020 07 16 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81...

Page 5: ...andardised measurement configuration 3 4 Technical features Mass 12 3 kg Size 500 mm Motor size 84 Surface of rotor Coated in black Material of terminal box PP plastic Material of electronics housing Die cast aluminium coated in black Material of blades Press fitted sheet steel blank sprayed with PP plastic Material of wall ring Sheet steel galvanised and coated in black plastic RAL 9005 Material ...

Page 6: ...evice from its packaging only touching the wall ring Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove the device out of its packaging together CAUTION The blades of the impeller could be damaged Set down the fan carefully on a soft surface Make sure the bl...

Page 7: ...nductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a ...

Page 8: ...lands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop siphon wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 2 Fan installed lying flat cable ro...

Page 9: ...ommon connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 8 GND Signal ground for control interface SELV 9 RSA RS 485 interface for MODBUS RSA SELV 10 RSB RS 485 interface for MODBUS RSB SELV 11 0 10 V Analogue input set value SELV 0 10 V Ri 100kΩ parametrisable curve 12 10 V Fixed voltage output 10 VDC SELV 10 V 3 ...

Page 10: ...vice via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disconnect the earth wire connection last 5 INTEGRATED ...

Page 11: ...he device during cleaning Malfunction possible Do not use a high pressure cleaner to clean the device Do not use any acid alkali or solvent based cleaning agents Do not use any pointed or sharp edged objects for cleaning Completely remove any cleaning agents used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing ...

Page 12: ...mbled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made ...

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