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Operating instructions

W3G500-KM03-M2

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data according to Commission Regulation (EU) 327/2011

6

3.4 Technical description

7

3.5 Mounting data

7

3.6 Transport and storage conditions

7

3.7 Accessories

7

3.8 Electromagnetic compatibility

8

4. CONNECTION AND STARTUP

8

4.1 Mechanical connection

8

4.2 Electrical connection

9

4.3 Connecting the cables

9

4.4 Factory settings

10

4.5 Connection diagram

11

4.6 Opening additional cable glands

11

4.7 Checking connections

11

4.8 Switching on the device

11

4.9 Switching off the device

11

5. INTEGRATED PROTECTIVE FEATURES

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

12

6.1 Cleaning

13

6.2 Safety inspection

13

6.3 Disposal

Item no. 55195-5-9970 · ENU · Change 222314 · Approved 2021-04-23 · Page 1 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-KM03-M2

Page 1: ...install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be ass...

Page 2: ...appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compl...

Page 3: ...instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice form...

Page 4: ...l dimensions in mm 1 Airflow direction V 2 Cable PVC AWG18 6x wire end ferrule 3 Cable PVC AWG22 5x wire end ferrule Item no 55195 5 9970 ENU Change 222314 Approved 2021 04 23 Page 4 14 ebm papst Mulf...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55195 5 9970 ENU Change 222314 Approved...

Page 6: ...Technical description Weight 12 8 kg Size 500 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted sheet steel blank s...

Page 7: ...80 5 C for the heating tape to prevent damage to the fan housing NOTE The heating tape has only basic insulation The heating tape may only be used with a closed fan housing cover to prevent heat loss...

Page 8: ...rque recommended by ebm papst must be checked in the application concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the prote...

Page 9: ...current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter can lea...

Page 10: ...250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 k adjustable curve SELV 2 10 RSB br...

Page 11: ...ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with...

Page 12: ...y Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Thermal overload protector activated...

Page 13: ...onths Open holes Welds for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 6 3 Disposal For ebm papst en...

Page 14: ...r internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 551...

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