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Operating instructions

W3G500-KM03-M2

Translation of the original operating instructions

4.6 Opening additional cable glands

Fig. 1: Cable gland opening

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

4.7 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

4.8 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.9 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

When all phases are correctly

supplied again, the motor
automatically restarts after 10-40
s.

Item no. 55195-5-9970 · ENU · Change 222314 · Approved 2021-04-23 · Page 11 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-KM03-M2

Page 1: ...install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be ass...

Page 2: ...appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compl...

Page 3: ...instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice form...

Page 4: ...l dimensions in mm 1 Airflow direction V 2 Cable PVC AWG18 6x wire end ferrule 3 Cable PVC AWG22 5x wire end ferrule Item no 55195 5 9970 ENU Change 222314 Approved 2021 04 23 Page 4 14 ebm papst Mulf...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55195 5 9970 ENU Change 222314 Approved...

Page 6: ...Technical description Weight 12 8 kg Size 500 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted sheet steel blank s...

Page 7: ...80 5 C for the heating tape to prevent damage to the fan housing NOTE The heating tape has only basic insulation The heating tape may only be used with a closed fan housing cover to prevent heat loss...

Page 8: ...rque recommended by ebm papst must be checked in the application concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the prote...

Page 9: ...current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter can lea...

Page 10: ...250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 k adjustable curve SELV 2 10 RSB br...

Page 11: ...ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with...

Page 12: ...y Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Thermal overload protector activated...

Page 13: ...onths Open holes Welds for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 6 3 Disposal For ebm papst en...

Page 14: ...r internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 551...

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