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Operating instructions

W3G500-KM03-M2

Translation of the original operating instructions

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of a fault, the rotor and the impeller will be
energized

The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

1.5 Safety and protective features

DANGER
Guard missing and guard not functioning

Without a guard, hands may become caught up in the device
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in.
→ The device is a built-in component. As the owner, you are

responsible for ensuring that the device is adequately
safeguarded.# Operate the device only with a fixed
protective device and guard grill.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

WARNING
Damage to guard grill, parts flying out

The guard grill is not suitable for heavy loads. Parts lying on the
guard grill or falling through the guard grill may be thrown out by
the fan when in operation.
→ Never step on the guard grill or subject the guard grill to load.
→ Do not place any objects on the guard grill.
→ There must be sufficient space around the fan to be able

to get past the fan.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate
shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.

→ Verify that the entire setup is EMC-compliant.

1.7 Mechanical movement

DANGER
Rotating device

Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

WARNING
Rotating device

Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emissions

WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).

Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment such as hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature on electronics housing

Risk of burns
→ Ensure sufficient protection against accidental contact.

1.10 Transport

NOTE
Transporting the device

→ Transport the device in its original packaging only.
→ Secure the device so it cannot slip, e.g. by using a

lashing strip.

1.11 Storage

;

Store the device, partially or fully assembled, in a dry place,
protected against the weather and free from vibration, in the original
packaging in a clean environment.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.

;

Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.

;

Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.

Item no. 55195-5-9970 · ENU · Change 222314 · Approved 2021-04-23 · Page 2 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-KM03-M2

Page 1: ...install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be ass...

Page 2: ...appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compl...

Page 3: ...instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice form...

Page 4: ...l dimensions in mm 1 Airflow direction V 2 Cable PVC AWG18 6x wire end ferrule 3 Cable PVC AWG22 5x wire end ferrule Item no 55195 5 9970 ENU Change 222314 Approved 2021 04 23 Page 4 14 ebm papst Mulf...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55195 5 9970 ENU Change 222314 Approved...

Page 6: ...Technical description Weight 12 8 kg Size 500 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted sheet steel blank s...

Page 7: ...80 5 C for the heating tape to prevent damage to the fan housing NOTE The heating tape has only basic insulation The heating tape may only be used with a closed fan housing cover to prevent heat loss...

Page 8: ...rque recommended by ebm papst must be checked in the application concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the prote...

Page 9: ...current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter can lea...

Page 10: ...250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 k adjustable curve SELV 2 10 RSB br...

Page 11: ...ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with...

Page 12: ...y Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Thermal overload protector activated...

Page 13: ...onths Open holes Welds for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 6 3 Disposal For ebm papst en...

Page 14: ...r internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 551...

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