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Operating instructions

W3G500-KM03-M2

Translation of the original operating instructions

Approval

UL 1004-7 + 60730-1; CSA C22.2 No.
77 + CAN/CSA-E60730-1; EAC

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

;

Use the device in accordance with its degree of protection.

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. The product is to be protected against UV radiation to
prevent the formation of patches and fading. Changes in color are not a
reason for complaint and are not covered by the warranty. UV radiation
in the frequency range and the intensity of natural solar radiation has no
effect on the technical properties of the products.

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

Strength class of
screws

8.8

For screw clearance, see Chapter 3.1 Product drawing

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+70 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Accessories

3.7.1 AxiCool heating tape

A heating tape that can be integrated into the fan housing is available for
the AxiCool fans. To prevent ice formation, ebm-papst recommends the
use of a heating tape for all applications below 0°C. The heating tape
designed for the AxiCool fan housing is available from ebm-papst under
the following item number.

Size

Item no.

500 mm

00500-2-7680

During assembly, comply with the installation instructions included with
each ebm-papst heating tape. ebm-papst assumes no liability when
heating tapes from other manufacturers are used. Note the maximum
permitted temperature of +80 ± 5 °C for the heating tape to prevent
damage to the fan housing.

NOTE
The heating tape has only basic insulation.

→ The heating tape may only be used with a closed fan

housing cover to prevent heat losses and contact with live
parts.

3.7.2 AxiCool drip pan

A heated drip pan that reliably discharges any water emerging from the
outflow side is available for the AxiCool fans. ebm-papst recommends
the use of a drip pan in conjunction with the AxiCool heating tape. The
drip pan designed for the AxiCool fan housing is available from ebm-
papst under the following item number.

Size

Item no.

500 mm

41200-1-4050

Installation instructions are included with every ebm-papst drip pan and
must be heeded on assembly.

3.7.3 AxiCool terminal box

A terminal box kit for attachment to the fan housing is available for
AxiCool fans. This terminal box kit provides an ideal means of
connecting the electrical connections of the motor, heating tape and drip
pan. The terminal box kit to suit the AxiCool fan housing and motor is
available from ebm-papst under the following item number.

Motor/connection

Item no.

M3G084, M3G112 /EC

50025-1-7612

Installation instructions are included with every ebm-papst terminal box
kit and must be heeded on assembly.

3.8 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC circuit feedback

According to EN 61000-3-2/3

EMC interference
emission

According to EN 61000-6-3 (household
environment)

If several devices are connected in parallel on the supply side
so that the line current of the arrangement is in the range 16 - 75
A, this arrangement conforms to IEC 61000-3-12, provided that
the short-circuit power S

sc at the connection point of the

customer system to the public power grid is greater than or
equal to 250 times the rated output of the arrangement. It is the
responsibility of the installation engineer or operator/owner of the
device to ensure, if necessary after consultation with the
network operator, that this device is only connected to a
connection point with an S

sc value greater than or equal to 250

times the rated output of the arrangement.

Item no. 55195-5-9970 · ENU · Change 222314 · Approved 2021-04-23 · Page 7 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G500-KM03-M2

Page 1: ...install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be ass...

Page 2: ...appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compl...

Page 3: ...instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice form...

Page 4: ...l dimensions in mm 1 Airflow direction V 2 Cable PVC AWG18 6x wire end ferrule 3 Cable PVC AWG22 5x wire end ferrule Item no 55195 5 9970 ENU Change 222314 Approved 2021 04 23 Page 4 14 ebm papst Mulf...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55195 5 9970 ENU Change 222314 Approved...

Page 6: ...Technical description Weight 12 8 kg Size 500 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press fitted sheet steel blank s...

Page 7: ...80 5 C for the heating tape to prevent damage to the fan housing NOTE The heating tape has only basic insulation The heating tape may only be used with a closed fan housing cover to prevent heat loss...

Page 8: ...rque recommended by ebm papst must be checked in the application concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the prote...

Page 9: ...current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter can lea...

Page 10: ...250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 k adjustable curve SELV 2 10 RSB br...

Page 11: ...ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with...

Page 12: ...y Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Thermal overload protector activated...

Page 13: ...onths Open holes Welds for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 6 3 Disposal For ebm papst en...

Page 14: ...r internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 551...

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