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Operating instructions

W3G630-GU23-91

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II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1123 X /01

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Translation of the original operating instructions

53999-4-8670

2. SAFETY REGULATIONS AND INFORMATION

Carefully read these operating instructions before beginning work on the
device and before each use. Observe the safety regulations to prevent
malfunctions or danger to persons. These operating instructions are to be
regarded as part of the device. Store the instructions - in the vicinity of
the product - so that they are accessible to the users at all times. The
device is only to be sold or passed on together with the operating
instructions. The operating instructions must be accessible to the
operating and maintenance staff. These operating instructions may be
duplicated and distributed to inform about potential dangers and their
prevention.

2.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

2.2 Staff qualifications

Only electricians qualified in electrical explosion protection may install
the device, perform the test run and work on the electrical system. The
device may only be unpacked, serviced, turned on or off, set, used,
operated, disassembled, transported or otherwise used by suitably
qualified, properly instructed and authorized technical staff.

2.3 Basic safety rules

Before using the device always perform hazard assessment in line with
the order on operating safety (BetrSichV). The safety hazards associated
with the device must be assessed again following installation in the final
product.
Note the following when working on the device:

;

Malfunctions and defects that affect safety must always be corrected
immediately.

;

The device is only to be used in technically proper working order, for
the intended purpose, in a safe manner, with attention to potential
dangers and in accordance with the operating instructions.

;

No modifications, additions or conversions are to be made to the
device (for example changes to the guard grille or the attachment of
other devices to the fan housing) without the approval of ebm-papst.

;

Modifications to the device result in loss of Ex approval. ebm-papst
Mulfingen GmbH & Co. KG accepts no liability for damage resulting
from such modifications.

2.4 Voltage

;

Check the electrical equipment of the device at regular intervals; see
Chapter 7.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Live terminals and connections even with device
switched off

Electric shock, inadvertent triggering of an ignition spark and
capacitive residual voltage can cause an ignition spark in the
event of a short circuit.

→ Before disconnecting the wires in the terminal box,

short circuit the wires (L1, L2, L3) and PE outside the
explosion hazard area, see Chapter 5.8.2 Switching off
the device for maintenance.

→ Wait five minutes after disconnecting the voltage at

all poles before opening the terminal box

CAUTION
In the event of a fault, the rotor and the impeller will be
energized

The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ After working on the device, remove any tools or other

objects from the device.

2.5 Safety and protective features

DANGER
Protective device missing and protective device not
functioning

Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during
operation.
→ Operate the device only with a fixed protective device and

guard grille.

→ The fixed protective device must be able to withstand the

kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is
possible to reach into with the fingers, for example.

→ The device is a built-in component. As the operator, you

are responsible for ensuring that the device is secured
adequately.

→ Stop the device immediately if you notice a missing or

ineffective protective device.

Item no. 53999-5-9970 · ENU · Change 93219 · Approved 2018-02-07 · Page 2 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G630-GU23-91

Page 1: ...instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety rul...

Page 2: ...urpose in a safe manner with attention to potential dangers and in accordance with the operating instructions No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...nd its attachment must always be evaluated in connection with the overall safety concept of the system as a whole 2 8 Emissions WARNING Depending on the installation and operating conditions the sound...

Page 4: ...rmitted ambient temperature range see Chapter 4 2 Nominal data and Chapter 4 5 Transport and storage conditions Operating the device with all protective devices Using the device only in Zones 1 and 2...

Page 5: ...M20 x 1 5 4 Cable diameter min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 5 Terminal box fastening screws M4 x 20 tightening torque 3 5 0 5 Nm 6 Ground connection poi...

Page 6: ...gs Installation position Shaft horizontal with cable exit 45 or rotor at bottom rotor at top not permissible Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Technical feat...

Page 7: ...ear Year e g 11 for production in 2011 WW Week Week calendar week in year of production Six digit number e g 000003 Sequential serial number Ex marking II 2G Ex db eb ib IIB T3 Gb Element Explanation...

Page 8: ...d to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the fan to the substructure Check the device for transport d...

Page 9: ...el indicated on the nameplate see Chapter 5 3 3 Connecting wires to terminals For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cros...

Page 10: ...commended stripped lengths in mm inside terminal box for unshielded cables In this illustration all cable glands are used by way of example The illustration may differ from the actual device design Fi...

Page 11: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exa...

Page 12: ...ry settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes...

Page 13: ...tput of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selecte...

Page 14: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 15: ...ing cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message...

Page 16: ...very 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bearings for smooth and noiseless movement free of play acoustic...

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