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Operating instructions

W3G800-CH03-03

Translation of the original operating instructions

4.3.2 Connecting cables with terminals

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the screwed cable gland.

Remove the cap only in those places where cables are inserted.

;

Mount the screwed cable glands with the seal inserts provided in the
terminal box.

;

Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.

;

First connect the "PE" (protective earth) connection.

;

Connect the lines to the corresponding terminals.

Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.

Fig. 2: Connecting the wires to terminals

;

Seal the terminal box.

4.3.3 Cable routing

No water may penetrate along the cable in the direction of the cable gland.

Fans installed lying flat

Make sure that the cable is routed in the form of a loop (water trap).

Fig. 3: Fan installed lying flat, cable routed as a water trap.

Fans installed in upright position

When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.

Fig. 4: Cable routing for fans installed upright.

4.4 Factory settings

Factory settings with which the device is pre-set by ebm-papst.

Operation mode

PWM controlling

Group adress

1

Fan / device adress

1

Max. PWM / %

100

Min. PWM / %

0

Save set value to
EEPROM

Yes

Set value control

Analog

Control function

Positive (heating)

Item no. 50552-5-9970 · Revision 82539 · Release 2014-05-08 · Page 8 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G800-CH03-03

Page 1: ...arry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 1 ...

Page 2: ... DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protec...

Page 3: ...larly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that conta...

Page 4: ...ave the unit mm 1 Direction of air flow V 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 50552 5 9970 Revision 82539 Release 2014 05 08 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ation class F Humidity class F4 1 Mounting position Shaft horizontal or rotor on bottom rotor on top on request Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features PFC passive Control input 0 10 VDC PWM Over temperature protected electronics motor Alarm relay Integrated PID controller Input for sensor 0 10 V or 4 20 mA Output for slave 0 10 V RS485...

Page 6: ...together Check the device for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that mee...

Page 7: ...cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 15 A C16A 1 5 16 3 PE AC 380 480 VAC 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 3 PE AC 380 480 VAC 32 A 30 A C32A 6 0 10 AWG American Wire Gauge 4 2 3 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be m...

Page 8: ...onnecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 3 Fan installed lying flat cable routed as a water trap Fans installed in upright position When routing the cable ensure that the screwed cable glands a...

Page 9: ...uate to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA supply voltage for ext devices e g potentiometers SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA supply voltage for ext devices e g sensors SE...

Page 10: ... remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control inpu...

Page 11: ...age Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the...

Page 12: ...ctive casing against accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for dama...

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