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Operating instructions

W3G800-KU21-D1

Translation of the original operating instructions

9

Speed limit
exceeded

-

-

11

Rotor position
sensor
calibration error

Observe
ebm-papst
replacement
instructions

Rotor position
sensor
calibration
necessary.
Notify ebm-
papst

13

DC-link
undervoltage

Line voltage not
OK

Check the line
voltage applied.

6.2 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

6.3 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Tightness of
cable gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

6.4 Disposal

For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.

6.4.1 Country-specific legal requirements

NOTE
Country-specific legal requirements

Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

Item no. 56589-5-9970 · ENU · Change 209539 · Approved 2021-02-01 · Page 15 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G800-KU21-D1

Page 1: ...o carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following...

Page 2: ...g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...flow direction V 2 Cable diameter min 6 mm max 12 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm 4 Mounting holes for FlowGrid Item no 56589 5 9970 ENU Change 209539 Approved 2021 02 01...

Page 5: ...100 000 Pa Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 50 kg Size 800...

Page 6: ...t of the customer system to the public power grid is greater than or equal to 250 times the rated output of the arrangement It is the responsibility of the installation engineer or operator owner of t...

Page 7: ...with the resistance specifications according to EN 61800 5 1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be neces...

Page 8: ...ysical separation of these cables in the terminal box may be mandatory Use the partitions inside the terminal box as an aid to routing for this purpose First connect the protective earth PE Connect th...

Page 9: ...Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Po...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 56589 5 9970 ENU Change 209539 Approved 2021 02 01 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the p...

Page 14: ...us LED orange Message at status relay 1 Current limitation in action 2 Line impedance too high DC link voltage unstable 3 Power limiter in action 4 Output stage temperature high 5 Motor temperature hi...

Page 15: ...ls to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test...

Page 16: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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