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Operating instructions

W3G800-LU21-D1

Translation of the original operating instructions

Electrical hookup

Terminal box

Motor protection

Reverse polarity and locked-rotor
protection

Protection class

I (with customer connection of protective
earth)

Conformity with
standards

EN 61800-5-1; CE

Approval

UL 1004-7 + 60730-1; EAC; CSA
C22.2 No. 77 + CAN/CSA-E60730-1

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

Information on surface quality

;

Use the device in accordance with its degree of protection.

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. The product is to be protected against UV radiation to
prevent the formation of patches and fading. Changes in color are not a
reason for complaint and are not covered by the warranty. UV radiation
in the frequency range and the intensity of natural solar radiation has no
effect on the technical properties of the products.

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

Strength class of
screws

8.8

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC interference
emission

According to EN 61000-6-3 (household
environment), except EN 61000-3-2 for
professionally used equipment with a
total rated power greater than 1 kW

If several devices are connected in parallel on the supply side
so that the line current of the arrangement is in the range 16 - 75
A, this arrangement conforms to IEC 61000-3-12, provided that
the short-circuit power S

sc at the connection point of the

customer system to the public power grid is greater than or
equal to 250 times the rated output of the arrangement. It is the
responsibility of the installation engineer or operator/owner of the
device to ensure, if necessary after consultation with the
network operator, that this device is only connected to a
connection point with an S

sc value greater than or equal to 250

times the rated output of the arrangement.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

DANGER
There is a risk of serious injury occurring at the diffuser
cover recess!

Without connected lines or flexible tubes, the requirements of the
applicable standards (e.g. DIN EN ISO 13857 and UL1995)
with regard to safety distances to prevent hazard zones being
reached are not satisfied in the connection area.
→ Compliance with the required safety distances must be

ensured by laying the lines or flexible tubes over the critical
areas. Alternatively, compliance with the necessary safety
distances can be ensured by providing additional covering
(e.g. replacement of the diffuser cover fitted with the diffuser
cover 60802-2-2960 with connected lines).

Fig. 1: Recess for conduit glands in cover of internal diffuser

Item no. 57186-5-9970 · ENU · Change 212910 · Approved 2020-10-28 · Page 6 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W3G800-LU21-D1

Page 1: ...o carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following...

Page 2: ...g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...V 2 Cable diameter min 6 mm max 12 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm 4 Tightening torque 3 0 3 Nm 5 Mounting holes for FlowGrid Item no 57186 5 9970 ENU Change 212910 Appro...

Page 5: ...s 100 000 Pa Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 46 55 kg Size...

Page 6: ...d equipment with a total rated power greater than 1 kW If several devices are connected in parallel on the supply side so that the line current of the arrangement is in the range 16 75 A this arrangem...

Page 7: ...g on the fan secure the system machine in which the fan is installed so as to prevent it from being switched back on NOTE Device malfunctions possible Route the device s control lines separately from...

Page 8: ...t be taken to avoid damaging the paintwork of the terminal box if the cable glands are replaced This could lead to corrosion and leakage Only strip the cable as far as necessary ensuring that the cabl...

Page 9: ...routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57186 5 9970 ENU Change 212910 Approved 2020 10 28 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the p...

Page 14: ...us LED orange Message at status relay 1 Current limitation in action 2 Line impedance too high DC link voltage unstable 3 Power limiter in action 4 Output stage temperature high 5 Motor temperature hi...

Page 15: ...ls to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test...

Page 16: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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