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Operating instructions

W8D910-GD03-01

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

CAUTION
The blades of the impeller could be damaged.

→ Carefully set down the fan on a soft surface. Make sure the

blades are not subjected to load.

→ Following installation, make sure the impeller moves

easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

;

Do not perform any modifications, additions or conversions on the
device. Replacing the terminal box is not permitted.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

CAUTION
Electric shock

Voltage on metal part
→ Use the device only with the cable guard and terminal box

intended for it.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Item no. 10945-5-9970 · ENU · Change 98149 · Approved 2018-07-24 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for W8D910-GD03-01

Page 1: ...uitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety re...

Page 2: ...ny objects on the guard grill There must be sufficient space around the fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and...

Page 3: ...ing the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flo...

Page 4: ...ection of air flow V 2 Tightening torque 1 5 0 2 Nm 3 Cable diameter min 7 mm max 14 mm tightening torque 2 0 3 Nm 4 Mounting holes for FlowGrid Item no 10945 5 9970 ENU Change 98149 Approved 2018 07 24 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ... TN system 3 5 mA Electrical hookup Terminal box Motor protection Thermal overload protector TOP with basic insulation with cable Axial Protection class I with customer connection of protective earth Conformity with standards EN 60034 1 2010 Approval EAC VDE With regard to cyclic speed loads note that the rotating parts of the device are designed for a maximum of one million load cycles If you hav...

Page 6: ...Check the protective earth DANGER Faulty insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched by any rotating parts DANGER Electrical charge 50 µC between phase conductor and protective earth connection after switching off supply with mult...

Page 7: ...sary ensuring that the cable gland is sealed and there is no strain on the connections For tightening torques see Chapter 3 1 Product drawing NOTE Tightness and strain relief are dependent on the cable used This must be checked by the user 4 3 2 Connecting wires to terminals Remove the cap from the cable gland Only remove caps where cables are fed in Route the wire s not included in scope of deliv...

Page 8: ...witched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect the thermal overload prot...

Page 9: ...ection Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2x gray PE green yellow Item no 10945 5 9970 ENU Change 98149 Approved 2018 07 24 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ...ontrol range Severe vibration can arise for instance from inexpert handling transportation damage and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find ...

Page 11: ...tes an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 5 3 1 Country specific...

Page 12: ...or internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 10945 5 9970 ENU Change 98149 Approved 2018 07 24 Page 12 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com...

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