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Operating instructions

K3G500-PB38-19

Translation of the original operating instructions

4.2.3 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 500 mA.

At the same time, the effective power in this operating state
(operational readiness) is typically < 6 W.

4.2.4 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

Fig. 2: Recommended stripped lengths in mm (inside terminal box)
Legend: CL = control lines

4.3.2 Connecting wires to terminals

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the cable gland.

Only remove caps where cables are fed in.

;

Equip the cable glands with the seals provided in the terminal box.

;

Route the wire(s) (not included in scope of delivery) into the terminal
box.

;

First connect the "PE" (protective earth).

;

Connect the wires to the corresponding terminals.

Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.

Fig. 3: Connecting wires to terminals

;

Seal the terminal box.

Item no. 55264-5-9970 · ENU · Change 260717 · Approved 2022-06-23 · Page 8 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary of Contents for K3G500-PB38-19

Page 1: ...e permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean...

Page 2: ...fore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can resul...

Page 3: ...3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This...

Page 4: ...or on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 4 Tightening torque 3 5 0 5 Nm 5 Inlet ring with pressure tap k factor 281 6 Mounting holes for FlowGrid Item no 55264 5 9970 ENU Change 260717 Approved 2022 06 23 Page 4 15 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81...

Page 5: ... air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical description Weight 49 4 kg Size 500 mm Motor size 150 Rotor surface Painted black...

Page 6: ...ecessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of th...

Page 7: ...er ingress at the customer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to circuits that can be switched off with an all pole disconnection switch 4 2 1 Requirements Check whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device v...

Page 8: ... multiple of the nominal value 4 2 6 Locked rotor protection Due to the locked rotor protection the starting current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing cables for connection Only strip the cable as far as necessary ensuring that the cable gland is sealed and there is no strain on the connections For tightening torques see Chapter 3 1...

Page 9: ...sible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value requirement Analog linear Direction of action parameter set 1 Positive hea...

Page 10: ...angeover contact common connection contact rating max 250 VAC 2 A AC1 min 10 mA KL 2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL 3 3 10 GND Reference ground for control interface SELV KL 3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjustable curve only usable as alter...

Page 11: ...ler according to EEPROM setting the direction of action of the integrated controller can be selected as normal inverse via bus or digital input Normal Pin open or applied voltage 5 50 VDC Inverse Bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2 I SELV KL 3 12 20 V Fixed voltage output...

Page 12: ...ing Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction an...

Page 13: ...te from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error messa...

Page 14: ...maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard W...

Page 15: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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