EBRO ARMATUREN SBU, Original Assembly Instructions With Operating Instructions And Technical Appendix

Page 1: ...iants are shown Original assembly instructions with operating instructions and technical appendix in accordance with the EU RED Directive 2014 53 EU in accordance with the EC Machinery Directive 2006...

Page 2: ...IONAL MEASURES 15 B04 SAFETY INFORMATION FOR THE OPERATING PERSONNEL 15 B05 SAFETY INFORMATION FOR THE OPERATION OF THE SBU IO LINK 16 B06 SAFETY INFORMATION FOR START UP SHUTDOWN SERVICE AND MAINTENA...

Page 3: ...SERVICE AND MAINTENANCE 41 H01 SERVICE AND MAINTENANCE IN GENERAL 41 H02 MAINTENANCE INTERVALS 43 H03 CLEANING OF THE SBU IO LINK IN GENERAL 44 I ERRORS CAUSES AND REMEDIAL ACTION 45 I01 ERRORS IN GEN...

Page 4: ...2331 904 111 A General information A01 Overview of types Type Description SBU IO Link Switch box for the acquisition of state signals 0 90 or closed open for use in zones not at risk of explosion Sole...

Page 5: ...ccident prevention regulations must be observed General hazard High voltage Hand injuries Explosion Signal word Meaning DANGER Indicates a directly threatening hazard that will lead to very serious pe...

Page 6: ...legible state Protective gloves Eye protection Symbol Meaning This symbol indicates that electrical components and the SBU IO Link must be switched off and secured against being switched on again befo...

Page 7: ...ese operating instructions are intended to be used for safe working on and with the SBU IO Link and are a considerable help for the successful and safe operation of the SBU IO Link They contain import...

Page 8: ...or The guarantee or warranty lapses in all cases in which no liability claims can be made Liability and warranty claims lapse in the case of software modifications without the knowledge and consent of...

Page 9: ...ersonnel work on and with the SBU IO Link that the personnel have the operating instructions at their disposal during all corresponding work and adhere to them that unqualified personnel are forbidden...

Page 10: ...necessary work They must be capable of recognising and avoiding possible hazards Semi skilled personnel trained by EBRO ARMATUREN GmbH may work with the SBU IO Link In addition they may instruct other...

Page 11: ...cked regularly As the operating company you should therefore have participation in the instruction or training confirmed in writing by each employee If there is still a need for training of the operat...

Page 12: ...a source of danger to persons the SBU IO Link itself and other material assets of the operating company if personnel who are unqualified and have not been instructed work on and with the SBU IO Link...

Page 13: ...e non explosive zone and may be operated only with a 24 V DC power supply The further conditions of use are described in more detail in the chapter Usage conditions The SBU IO Link may only be put int...

Page 14: ...b should normally detect the 0 closed and 90 open positions c The microcontroller assisted switch box has the following interfaces Terminal point for two 24 V DC solenoid valves Terminal point for two...

Page 15: ...safety including changes in the operational behaviour must be reported and rectified immediately B04 Safety information for the operating personnel The SBU IO Link may only be used in a technically fl...

Page 16: ...intenance are carried out The prescribed intervals or those specified in the operating instructions for recurring checks service or maintenance must be adhered to Workshop equipment appropriate for th...

Page 17: ...and secure it against being switched on again DANGER Danger due to rotating components Very serious injuries due to being crushed pulled in caught up or trapped as well as due to abrasion grazing and...

Page 18: ...authorised personnel are allowed access to it for inspection and maintenance The SBU IO Link must be protected against indirect contact in accordance with its voltage type of use and place of operatio...

Page 19: ...ng Assembly disassembly setting and adjustment work may be carried out only by technical personnel A safe distance must be maintained to rotating parts Observe the accident prevention regulations DANG...

Page 20: ...an switch the SBU IO Link off in an emergency Work with extreme care and attentiveness A residual risk remains when operating the SBU IO Link even when all safety regulations are followed All persons...

Page 21: ...e and voltage Operation with the switch box open is forbidden Operation with modified actuating elements for signalling the end positions is forbidden The disconnection of live contact and plug connec...

Page 22: ...rnal digital sensors e g for the use of linear actuators Connection terminals for wiring external analog sensors standard signal 4 20mA Bluetooth 4 0 interface for the visualisation of the operating s...

Page 23: ...may sustain damage Use the SBU IO Link only for its intended purpose Do not modify the SBU IO Link DANGER Be sure to observe all the information in these operating instructions in particular the safet...

Page 24: ...as an incomplete machine the SBU IO Link is intended to be mounted on a pneumatic quarter turn actuator The scope of delivery generally includes this device and the associated original assembly and op...

Page 25: ...ironmental conditions Provided the individual components are assembled correctly the SBU IO Link attains a protection class according to DIN of IP65 IP67 IP68 Environmental media in particular chemica...

Page 26: ...ded purpose of use of the SBU IO Link Before installing the SBU IO Link the intended purpose of use must be compared once again with the installation situation The installation must be approved by the...

Page 27: ...g seals and screw connections made of non conductive materials are used The bleeder resistance must be 106 The operating company must ensure that the SBU IO Link is connected via an electrostatically...

Page 28: ...e operation as intended These include the Diaphragm element option for switch box ventilation or rain roofs and possibly enclosures of an adequate protection class Determine the mounting position of t...

Page 29: ...ng the SBU IO Link to check this The potential equalisation of the SBU IO Link takes place via the piping or via one of the three fixing screws of the PCBs Only separate cable glands suitable for the...

Page 30: ...earthed via a secure earth connection to an earthing point This particularly applies where insulating seals and screw connections made of non conductive materials are used The bleeder resistance must...

Page 31: ...D X2 2 24 V DC X2 3 Digital input 1 X2 4 Digital input 2 X2 5 Analog input 1 X2 6 Analog input 2 X3 1 24VDC X3 2 Output Valve OPEN X3 3 0V X3 4 Output Valve CLOSED Q IO Link C X3 5 N C Voltage OK gree...

Page 32: ...mA IO Link communication Valve Terminal Assignment Signal X1 7 Potential equalisation PE X1 8 Potential equalisation PE X1 9 Solenoid valve power supply GND GND GND external X1 10 Solenoid valve power...

Page 33: ...parately to the respective terminal see wiring diagram J8 Control SV1 Set Not set Control via IO Link external Control via IO Link Control by external signal J9 Control SV2 Set Not set Control via IO...

Page 34: ...Adjust the yellow actuation ring 5 on the support shaft 7 so that the actuation magnet is placed directly above the sensor When the power supply is connected the open LED lights up Push the spacer ri...

Page 35: ...st first obtain a welding and grinding permit a so called welding permit from the operating company Use the personal protective equipment PPE prescribed for the work during the dismounting of the SBU...

Page 36: ...ull them out of the housing Undo the four interior hex socket head screws and pull the SBU IO Link off the quarter turn actuator Remove the four loosened screws from the interior Screw the cover back...

Page 37: ...ly with the switch box closed DANGER Danger due to uncontrolled start up of the pneumatic quarter turn actuator Very serious injuries due to incorrectly connected pneumatic quarter turn actuator or un...

Page 38: ...to the intended end position with the corresponding control commands CLOSED and OPEN F02 RGB LED View The supplied SBU IO Link has two RGB light elements that light up in a configured color when the e...

Page 39: ...ace the SBU IO Link has a radio based communication channel This channel provides process and diagnostic parameters in parallel to IO Link which can be accessed with the EBRO Connect App This interfac...

Page 40: ...ization of this interface can be found in the IODD interface description G05 Extended sensor technology In addition to position and temperature sensors the SBU IO Link has a built in acceleration sens...

Page 41: ...ven must be observed without fail and applies to all sub chapters The maintenance must be approved by the operating company and may only be carried out by qualified personnel Danger due to uncontrolle...

Page 42: ...maintenance Switch the SBU IO Link off and secure it against being switched on again with a lock Switch the electrical components and the SBU IO Link off and secure them against being switched on agai...

Page 43: ...ntenance intervals Information Before each shift Daily Every six months Complete SBU IO Link Inspection Report changes in the operating behaviour immediately and have them rectified Check cable glands...

Page 44: ...the layer thickness reaches 5 mm Danger to life due to high voltage Very serious injuries or death due to electrocution Fluid can penetrate into the switch box if spray water with too high a pressure...

Page 45: ...rolled start up of the pneumatic components Very serious injuries due to incorrectly connected pneumatic components or pneumatic components that start up in an uncontrolled manner Very serious injurie...

Page 46: ...value 0 s deactivated Check the following components Valve switched Actuator function Check compressed air supply Check the position of the cam plate Check for jamming in the pipeline The fault is aut...

Page 47: ...ose in accordance with the transport route and destination J03 Transport in general Unless agreed otherwise the SBU IO Link will be delivered fully factory preassembled by EBRO ARMATUREN Gebr Br er Gm...

Page 48: ...with the legal obligations for avoiding waste and for proper recycling and disposal in accordance with the safety data sheet In particular in the case of installation repair and maintenance work wate...

Page 49: ...ore negatively change structurally related properties of the SBU IO Link and thus impair its active or passive operational safety The manufacturer accepts no liability whatsoever for damage caused by...

Page 50: ...Operating instructions SBU IO Link Page 50 of 50 EC Declaration of conformity...