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1.  Now finish  calibrating  the  remaining  controls  and  go to  into your  simulation 

program.  If the program uses the Windows Direct-X calibration information 
directly, no further calibration is required, just go out on the track and drive. 

2.  If the program requires its own calibration (i.e. NASCAR 2003), calibrate the 

PMB brake pedal in the controller options screen the same way as you did in 
Windows,  being  careful  to  only  apply  the  amount  of  pressure  you  want  to 
represent  full  braking. Write  down  the  calibration number  at your  maximum 
desired pedal pressure level to use for future reference. 

3.  Now go out and take a few laps. If it seems like you need to apply too much 

pressure  to  get  the  desired  braking  effect,  go  back  and  recalibrate.    This 
time move the brake to a slightly lower maximum pressure which will return 
calibration  numbers  a  few  numbers  lower  than  before.    Go  back  out  to  the 
track  and  see  how  this  works.    If  the  brake  feels  too  light,  go  back  and 
recalibrate  to  calibration  values  that  are  slightly  higher  than  the  previous 
calibration values.  You will need to do some experimentation to get just the 
right braking effect.  

4.  If for some reason your desired pressures seem to be past the limit of brake 

travel, or are less than 50% of the brake travel you may need to adjust the 
PMBII pressure adjustment.  If this does not get the desired result, you may 
need to change to a lighter or heavier PMBII spring.  All but a very few users 
find their optimal setting by just adjusting calibration with the stock spring. 

 

4.7 

CONNECTING AND CALIBRATING A DB-15 PORT UNIT 

The Trackstar 6000 joystick port system is connected to your computer using the 
pedal  unit  cable.  The  pedal  unit  cable  also  has  a  female  connector  on  a  short 
lead from the plug that attaches to the computer. This short lead is for attaching 
the cable from the wheel unit. 

1. 

Connect all cables

 securely making sure the thumb-screws are tight. 

2. 

Select linked axis or separated axis

 pedal operation via the switch located 

on  the  back  face  of  the  pot  cartridge  of  your  pedal  unit.  Separated  mode 
allows  independent  and  simultaneous  operation  of  pedals.  Linked  mode 
combines  gas  and  brake  pedals  acting  in  opposite  directions  on  the  same 
control axis, Y-axis of Joystick 1. Separated mode is preferred for the most 
sophisticated  racing  simulations.  However,  some  titles  poorly  implement  or 
do  not  support  separated  mode.  In  this  case  use  linked  mode.  Separated 
mode is activated with the switch in the up position, and linked mode in the 
down position. 

3.  Now turn on or reboot your computer. When the operating system comes up, 

click  the 

Start

  button.  Go  to 

Control  Panel

  and  select 

Game  Controllers

 

from the menu. 

4.  The 

Game  Controllers

  dialog  box  should  appear.  Select  the 

Add

  button 

and the 

Add game controller 

dialog box should appear. If you have a two 

pedal unit, scroll until you find 2-axis 4-button controller. If you have a three 
pedal unit scroll until you find 3-axis 4-button controller. In both cases select 
the  controller  type  with  your  left  mouse  button,  then 

enable  the  rudder 

pedal check box

,  and click  the  OK  button. The  controller should show OK 

under Status. If not, check all connections, reboot, and try again. 

5.  Next  click  on  the  controller  line  and  select 

Properties

.  Select  the 

Settings

 

tab  and  click  on 

Calibrate

.  Follow  the  prompts  carefully  to  calibrate  your 

driving system. In separated mode the brake pedal will act on the Y-axis and 

the  gas  pedal  on  a  slider  bar. When  using  a  clutch,  it  will  always  act  on  a 
slider bar. In linked mode, the pedals will act in opposite directions on the Y-
axis of the large square box and only one slider (clutch pedal) will be active. 

6.   After calibration select 

Test

. Observe the movement of your controls in the 

square  box  and  the  vertical  slider  bars.  Make  sure  that  wheel  and  pedal 
input is being recognized and is operating smoothly to the limits of travel. If 
not, recalibrate.  

7. 

If  you  change  pedal  mode  settings

  while  the  computer  is  running,  you 

may need to 

reboot the computer

 to recognize the new configuration. This 

is  particularly  the  case  if  you  switch  from  linked  pedal  mode  to  separated 
pedal  mode.  If  one  pedal  does  not  register  a  signal  input,  reboot  and 
recalibrate.  Joystick  input  electronics  often  require  a  resistance  value  to  be 
present at boot-up before a particular joystick axis is recognized as active. 

5.0 

ACCESSORY EXPANSION PORT 

The ECCI USB HD ULTRA system supports four analog control axes and up to 
20 digital on/off buttons. ECCI wheels typically offer only four buttons, in the form 
of two shift paddles and two accessory buttons mounted near the wheel. In late 
summer of 2005, ECCI will introduce a new paddle set that will retroactively fit all 
4000  and  6000  series  steering  units.  Six  accessory  buttons  will  be  available  at 
the  wheel  in  addition  to  the  two  shift  paddles.  However  these  new  buttons  will 

only

 work with the ECCI USB HD ULTRA. If your existing system does not have 

this interface, you will need to purchase an upgrade kit. 

Another feature of the USB HD system is the ability to electrically access all 20 
buttons  via  a  DB-9  port  on  the  side  of  the  enclosure.  This  allows  the  user  to 
create  their  own  custom  peripherals  like  shifters,  button  pads,  and  the  like  to 
enhance  their  ECCI system. Refer  to  Figure  30  for pin  assignments.  Expansion 
port switches are organized in sets of four served by a single common. Rows 1 to 
4  correspond  with  the  four  primary  switches.  Changing  the  common  lead  from 
one  column  to  another  accesses  the  next  set  of  four,  and  so  on.  This  allows  a 
limited number of wires to control the full complement of buttons. 

If using more than four buttons, it is necessary to provide switching diodes in the 
circuit  of  each  switch  to  avoid  individual  switches  from  ghosting  across  the 
matrix,  creating  false  control  inputs  on  other  buttons.  Wiring  diagrams  to  assist 
making add-on peripherals are provided in this manual. [Figures 31 - 32]. 

If you are using the expansion port to access the extra buttons, you will need to 
make  sure  that  diodes  are  also  present  at  the  wheel  mounted  buttons.  These 
were  not  provided  originally  in  systems  with  only  two  accessory  buttons.  If  you 
have  the  six-button  paddle  set,  this  already  has  built-in  diodes  for  the  wheel 
buttons. If not then you  will  either  need to order  the six-button  upgrade  or hand 
wire in diodes into the wheel switch harness. 

Summary of Contents for Trackstar 6000 Series

Page 1: ...ration USB HD 4 5 Linked mode calibration USB HD 4 6 Properly calibrating the PMB II brake pedal 7 0 SERVICE AND TECHNICAL SUPPORT The 3 6 FLDS fluid damped steering 1 1 1 3 Steering wheel assembly 1 2 Wheel mounting bracket assembly Unpacking the wheel unit 1 5 Cockpit mounting 1 4 Wheel angle adjustment 2 1 2 3 PMB brake pedal pressure adjustment 2 2 Basic pedal pressure adjustment Assembly sequ...

Page 2: ...all the two bolts about one turn and leave them loose 3 Invert the table bracket assembly towards the central chassis structural plate and align the two central slots with the previously loosened chassis tube bolts Figure 3 The table bracket should be seated between the spacer tubes and the gray central chassis structural plate 4 Using a 1 8 inch hex wrench attach the mounting bracket with the 3 s...

Page 3: ...ction any way they are plugged in Carefully arrange the wires within the hub cavity such that none are pinched when the center logo button is installed The center logo button is installed by engaging the four prongs of the button through the button retaining ring that sits behind the wheel Push the button firmly until flush to the wheel 1 4 WHEEL ANGLE ADJUSTMENT The final step of wheel unit setup...

Page 4: ...te these struts vertically until they are tilted towards the rear of the base Figure 10 3 Retrieve the 6 inch long 5 16 diameter threaded rod and related nuts from the hardware kit supplied with the pedal unit This rod will be used to attach the pedal frame assembly to the base at Pivot A as shown in Figure 10 Note that there are four vertical slots for this attachment These are used to offer a va...

Page 5: ...int will reduce the pressure needed to depress the pedal Moving the spring away from the pivot will increase the required pressure Generally it is recommended that the brake pedal be set in the medium or heavy and the gas pedal in the light or medium position 2 Pedal spring preload is set by how far the screw supporting the lower spring seat is turned in towards the spring Preload is defined as th...

Page 6: ...by loosening the two screws that hold the pedal pad to the pedal arm The pedal pads can slide laterally to the user s preference Make sure to tighten the nuts firmly before using the pedals 5 For those installing their controller in a tightly dimensioned cockpit the Trackstar 6000 pedals can be reduced to only the pedal arm frame When attached securely top and bottom the pedal arm frame can be use...

Page 7: ...r moderate to light spring settings when using an FLDS equipped system 3 3 STEERING LOCK ADJUSTMENT Four positions of steering lock are available 180 200 220 and 240 degrees The default factory setting is 240 This adjustment should be performed first before other changes to steering resistance are contemplated 1 Loosen the ten screws that attach the steering unit cover to the chassis Then remove t...

Page 8: ...eload perform the following step 5 If using the large outer spring make sure to rotate the spring on the lower spring seat counterclockwise until the lower end of the spring coil is seated firmly against the set screw provided in the spring seat Figure 22 If the spring is not seated against the set screw the springs may make noise during operation If spring noise is encountered this is the likely ...

Page 9: ... wheel rotation the damper will rotate multiple times The damping ratio provided standard with the Trackstar 6000 provides a balance of damping and spring resistance Some users may wish to reduce or increase the amount of damping ECCI offers pulleys in several different ratios for purchase Figure 27 Generally someone who uses many rapid wheel movement corrections while driving may prefer a lighter...

Page 10: ...ating systems No driver disk or outside software is necessary When the unit is plugged in it will be recognized as a four axis four button controller 1 Install the unit by connecting the pedal component to the wheel and the wheel to the USB port on your computer 2 Select linked axis or separated axis pedal operation via the switch located at the back face of the pot cartridge of your pedal unit Se...

Page 11: ...RT COMMON 5 BUTTON 2 BUTTON 4 BUTTON 3 BUTTON 1 COMMON 1 COMMON 3 COMMON 2 COMMON 4 Figure 19 STEERING POT OUTER TERMINALS OF ALL POTS ARE BRIDGED WITH A JUMPER LEAD THE LEADS ATTACHED TO THE JUMPER ARE ALWAYS TO BE CONNECTED TO THE OUTSIDE POT TERMINALS BLUE WHITE RED JUMPER LEAD VIOLET GREEN BLUE ORANGE RED BLUE ORANGE RED WHITE BLACK RED NOTE TRACKSTAR Figure 17 PEDAL RESISTANCE SPRING ADJUSTME...

Page 12: ...d integrated USB systems Many of these use a single root hub controller that is shared by multiple ports on the computer case If you have such a system you may wish to install a quality USB PCI bus card that includes one USB root controller at each of several USB ports A good choice would be an add in card that utilizes the OPTI FireLink 82C861 USB controller For a list of lab certified add on PCI...

Page 13: ...ve the pedal down all the way release it repeat several times then press a button If you have a PMB equipped unit and wish to reduce the amount of brake pedal pressure to reach maximum braking you can short calibrate the brake pedal Press down only as hard as you wish for maximum braking release and press a button 9 After finishing select Test Carefully observe the movement of your controls in the...

Page 14: ...click the OK button The controller should show OK under Status If not check all connections reboot and try again 5 Next click on the controller line and select Properties Select the Settings tab and click on Calibrate Follow the prompts carefully to calibrate your driving system In separated mode the brake pedal will act on the Y axis and the gas pedal on a slider bar When using a clutch it will a...

Page 15: ...placing the wheel pot is a simple procedure Refer to Figures 6 and 28 for illustrations The steps to perform replacement are as follows 1 Mount the wheel unit securely to a tabletop with the clamp Unplug the USB cable from your computer Remove the ten screws which secure the cover of the wheel unit to the chassis Lift the cover and set aside 2 Leave the pedal unit and its associated ground cable a...

Page 16: ...de loading can wear out the pot bushing prematurely 4 Finally slide on the wire terminal connectors as shown in Figure 19 Do not tighten the steering shaft clamp yet The pot needs setup which is explained in the following section 6 2 STEERING POT SETUP USB HD ULTRA 1 The pot is setup using the Windows Game Controllers calibration routine Reconnect all cables making sure the ground cable is properl...

Page 17: ...l pot Using a slender flat blade screwdriver or bit rotate the pot shaft in the gas pot follower arm You will notice the numbers will change This is the method used to setup the static at rest position of the pots before tightening them with the set screws 6 4 PEDAL POT SETUP USB HD ULTRA 5 Leaving the pedals at rest turn the pot shaft to the following values for each pedal The max and min extreme...

Page 18: ... 2 BUT 15 3 BUT 16 4 BUT 17 1 BUT 18 2 BUT 19 3 BUT 20 4 COMMON 2 COMMON 3 COMMON 4 COMMON 5 RED COMMON 5 17 BUTTON 1 14 9 5 1 COMMON 4 COMMON 3 COMMON 2 COMMON 1 BUTTON 2 BUTTON 3 BUTTON 4 18 15 10 6 2 19 16 11 7 3 20 12 8 4 13 GROUND FOR BUTTON POD HOUSING BUTTON ASSIGNMENT MATRIX BLUE GREEN YELLOW PIN 1 PIN 6 PIN 2 PIN 7 PIN 3 PIN 8 PIN 4 PIN 9 PIN 5 BUT 5 1 BUT 6 2 BUT 7 3 BUT 8 4 BUT 9 1 BUT ...

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