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STEERING WHEEL

TRACKSTAR

SHIFT PADDLE SET

BUTTON

CENTER

RETAINING RING

BUTTON

Figure 1 - WHEEL UNIT COMPONENTS

STEERING UNIT CHASSIS

TABLE MOUNTING BRACKET

Figure 2 -  WHEEL UNIT ASSEMBLY

STEERING WHEEL

TABLE MOUNTING
BRACKET

CENTRAL CHASSIS
STRUCTURAL PLATE

BRACKET

TENSIONING BOLT

TENSIONING PIVOT

TABLE MOUNTING
ARM

PIVOT SET SCREW

WHEEL UNIT HOUSING

POTENTIOMETER

HOUSING SCREWS

REAR LEG

TABLE BRACKET

SCREWS & NUTS

WHEEL SPACER

(OPTIONAL)

1.0   

WHEEL UNIT SETUP AND ADJUSTMENT 

1.1 

UNPACKING THE WHEEL UNIT 

Before unpacking and setting up  your driving system, prepare a clean area with 
adequate room for laying out the components. Review the list of wheel unit parts 
[Figure 1] and verify that everything is present to complete assembly. 

ECCI  recommends  keeping  the  original  box  and  packing  materials  in  case  the 
unit  needs  to be  shipped  in  the  future.  If  shipping  is  needed,  the  unit  MUST be 
shipped partially disassembled as originally received, or damage will result. 

1.2 

WHEEL MOUNTING BRACKET 

Before  starting,  examine  Figure  2  for  how  the  wheel  unit  should  appear  when 
assembled.  In  a  sufficient  workspace  lay  out  the  mounting  bracket  assembly, 
steering wheel, shift paddle set, center logo button, and button retaining ring. 

1.  Set the main steering chassis on a table upside down on a terry cloth towel 

or other soft non-abrasive cushioning material to avoid scratching the cover. 

2.  Using a 3/16 inch hex wrench, loosen the two center-most chassis tube bolts 

[Figure  3].  Do  not  remove  them;  back  them  out  until  the  nuts  between  the 
bolt  tubes  and  the  gray  central  structural  plate  can  be  removed  and 
discarded. Then re-install the two bolts about one turn and leave them loose. 

3.  Invert the table bracket assembly towards the central chassis structural plate 

and  align  the  two  central  slots  with  the  previously  loosened  chassis-tube 
bolts  [Figure  3].  The  table  bracket  should  be  seated  between  the  spacer 
tubes and the gray central chassis structural plate. 

4.  Using  a  1/8  inch  hex  wrench,  attach  the  mounting  bracket  with  the  3 

supplied  bracket  mount  screws  and  nuts  [Figure  3].  After  tightening  these 
screws,  turn  the  two  center-most  chassis  bolts  until  tight,  fully  securing  the 
mounting bracket to the central chassis structural plate. 

5.  Turn  the  unit  upright  and  secure  to  a  tabletop  edge  using  the  clamp  of  the 

mounting  bracket  [Figure  4].  Rotate  the  bracket  tensioning  bolt  [Figure  2] 
until it is perpendicular to the underside of your mounting surface. Turn until 
it contacts the underside of the surface. Do not over tighten. Turn till finger-
tight and then using a wrench, turn one-half turn more. Then lock the bracket 
by tightening the pivot set screw. 

1.3 

STEERING WHEEL ASSEMBLY 

1.  With  the  wheel  unit  upright  and  secured  to  the  tabletop  the  steering  wheel 

and shift paddles can be mounted. Prior to assembly inspect the shift paddle 
set [Figure 5]. Note the importance of the two wire management slots at the 
back side of the paddles. These slots accommodate the button wiring when 
the  paddle/wheel  assembly  is  tightened  down  to  the  steering  unit  hub.  It  is 
critical  that  the  wires  pass  through  these  slots  and  avoid  getting  pinched 
during assembly. 

Remove the five wheel attachment screws from the paddle set. Discard 
the small nuts that held them at the back of the assembly. From front to 
back, the screws will pass through the steering wheel, optional wheel 
spacer (if supplied), the shift paddle assembly, and into the threaded 
holes in the hub 

 

Summary of Contents for Trackstar 6000 Series

Page 1: ...ration USB HD 4 5 Linked mode calibration USB HD 4 6 Properly calibrating the PMB II brake pedal 7 0 SERVICE AND TECHNICAL SUPPORT The 3 6 FLDS fluid damped steering 1 1 1 3 Steering wheel assembly 1 2 Wheel mounting bracket assembly Unpacking the wheel unit 1 5 Cockpit mounting 1 4 Wheel angle adjustment 2 1 2 3 PMB brake pedal pressure adjustment 2 2 Basic pedal pressure adjustment Assembly sequ...

Page 2: ...all the two bolts about one turn and leave them loose 3 Invert the table bracket assembly towards the central chassis structural plate and align the two central slots with the previously loosened chassis tube bolts Figure 3 The table bracket should be seated between the spacer tubes and the gray central chassis structural plate 4 Using a 1 8 inch hex wrench attach the mounting bracket with the 3 s...

Page 3: ...ction any way they are plugged in Carefully arrange the wires within the hub cavity such that none are pinched when the center logo button is installed The center logo button is installed by engaging the four prongs of the button through the button retaining ring that sits behind the wheel Push the button firmly until flush to the wheel 1 4 WHEEL ANGLE ADJUSTMENT The final step of wheel unit setup...

Page 4: ...te these struts vertically until they are tilted towards the rear of the base Figure 10 3 Retrieve the 6 inch long 5 16 diameter threaded rod and related nuts from the hardware kit supplied with the pedal unit This rod will be used to attach the pedal frame assembly to the base at Pivot A as shown in Figure 10 Note that there are four vertical slots for this attachment These are used to offer a va...

Page 5: ...int will reduce the pressure needed to depress the pedal Moving the spring away from the pivot will increase the required pressure Generally it is recommended that the brake pedal be set in the medium or heavy and the gas pedal in the light or medium position 2 Pedal spring preload is set by how far the screw supporting the lower spring seat is turned in towards the spring Preload is defined as th...

Page 6: ...by loosening the two screws that hold the pedal pad to the pedal arm The pedal pads can slide laterally to the user s preference Make sure to tighten the nuts firmly before using the pedals 5 For those installing their controller in a tightly dimensioned cockpit the Trackstar 6000 pedals can be reduced to only the pedal arm frame When attached securely top and bottom the pedal arm frame can be use...

Page 7: ...r moderate to light spring settings when using an FLDS equipped system 3 3 STEERING LOCK ADJUSTMENT Four positions of steering lock are available 180 200 220 and 240 degrees The default factory setting is 240 This adjustment should be performed first before other changes to steering resistance are contemplated 1 Loosen the ten screws that attach the steering unit cover to the chassis Then remove t...

Page 8: ...eload perform the following step 5 If using the large outer spring make sure to rotate the spring on the lower spring seat counterclockwise until the lower end of the spring coil is seated firmly against the set screw provided in the spring seat Figure 22 If the spring is not seated against the set screw the springs may make noise during operation If spring noise is encountered this is the likely ...

Page 9: ... wheel rotation the damper will rotate multiple times The damping ratio provided standard with the Trackstar 6000 provides a balance of damping and spring resistance Some users may wish to reduce or increase the amount of damping ECCI offers pulleys in several different ratios for purchase Figure 27 Generally someone who uses many rapid wheel movement corrections while driving may prefer a lighter...

Page 10: ...ating systems No driver disk or outside software is necessary When the unit is plugged in it will be recognized as a four axis four button controller 1 Install the unit by connecting the pedal component to the wheel and the wheel to the USB port on your computer 2 Select linked axis or separated axis pedal operation via the switch located at the back face of the pot cartridge of your pedal unit Se...

Page 11: ...RT COMMON 5 BUTTON 2 BUTTON 4 BUTTON 3 BUTTON 1 COMMON 1 COMMON 3 COMMON 2 COMMON 4 Figure 19 STEERING POT OUTER TERMINALS OF ALL POTS ARE BRIDGED WITH A JUMPER LEAD THE LEADS ATTACHED TO THE JUMPER ARE ALWAYS TO BE CONNECTED TO THE OUTSIDE POT TERMINALS BLUE WHITE RED JUMPER LEAD VIOLET GREEN BLUE ORANGE RED BLUE ORANGE RED WHITE BLACK RED NOTE TRACKSTAR Figure 17 PEDAL RESISTANCE SPRING ADJUSTME...

Page 12: ...d integrated USB systems Many of these use a single root hub controller that is shared by multiple ports on the computer case If you have such a system you may wish to install a quality USB PCI bus card that includes one USB root controller at each of several USB ports A good choice would be an add in card that utilizes the OPTI FireLink 82C861 USB controller For a list of lab certified add on PCI...

Page 13: ...ve the pedal down all the way release it repeat several times then press a button If you have a PMB equipped unit and wish to reduce the amount of brake pedal pressure to reach maximum braking you can short calibrate the brake pedal Press down only as hard as you wish for maximum braking release and press a button 9 After finishing select Test Carefully observe the movement of your controls in the...

Page 14: ...click the OK button The controller should show OK under Status If not check all connections reboot and try again 5 Next click on the controller line and select Properties Select the Settings tab and click on Calibrate Follow the prompts carefully to calibrate your driving system In separated mode the brake pedal will act on the Y axis and the gas pedal on a slider bar When using a clutch it will a...

Page 15: ...placing the wheel pot is a simple procedure Refer to Figures 6 and 28 for illustrations The steps to perform replacement are as follows 1 Mount the wheel unit securely to a tabletop with the clamp Unplug the USB cable from your computer Remove the ten screws which secure the cover of the wheel unit to the chassis Lift the cover and set aside 2 Leave the pedal unit and its associated ground cable a...

Page 16: ...de loading can wear out the pot bushing prematurely 4 Finally slide on the wire terminal connectors as shown in Figure 19 Do not tighten the steering shaft clamp yet The pot needs setup which is explained in the following section 6 2 STEERING POT SETUP USB HD ULTRA 1 The pot is setup using the Windows Game Controllers calibration routine Reconnect all cables making sure the ground cable is properl...

Page 17: ...l pot Using a slender flat blade screwdriver or bit rotate the pot shaft in the gas pot follower arm You will notice the numbers will change This is the method used to setup the static at rest position of the pots before tightening them with the set screws 6 4 PEDAL POT SETUP USB HD ULTRA 5 Leaving the pedals at rest turn the pot shaft to the following values for each pedal The max and min extreme...

Page 18: ... 2 BUT 15 3 BUT 16 4 BUT 17 1 BUT 18 2 BUT 19 3 BUT 20 4 COMMON 2 COMMON 3 COMMON 4 COMMON 5 RED COMMON 5 17 BUTTON 1 14 9 5 1 COMMON 4 COMMON 3 COMMON 2 COMMON 1 BUTTON 2 BUTTON 3 BUTTON 4 18 15 10 6 2 19 16 11 7 3 20 12 8 4 13 GROUND FOR BUTTON POD HOUSING BUTTON ASSIGNMENT MATRIX BLUE GREEN YELLOW PIN 1 PIN 6 PIN 2 PIN 7 PIN 3 PIN 8 PIN 4 PIN 9 PIN 5 BUT 5 1 BUT 6 2 BUT 7 3 BUT 8 4 BUT 9 1 BUT ...

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