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FRESH WATER FLUSH PROCEDURE 

 

Caution:    The  fresh  water  pressure  should  not  exceed  the  range  of  the  low  pressure  gauge/s.  
The installation of a pressure reducer may be necessary. 

 
You should fresh water flush your watermaker after every use or infuse a biocide solution for long 
term storage.  The fresh water flush prepares your watermaker for a shut down period of seven days 
maximum.  You can repeat the flush procedure every seven days, to extend the short term storage. 
 
1) 

Open the pressure control-valve all the way counter-clockwise.

   

2) 

Close  the  seawater  intake-valve  on  the  pre-filter  assembly  and  make  sure  the  shut  off 
valve on the flush filter is open. 

3) 

Open  the  fresh  water  flush  valve  on  the  pre-filter  assembly.  Your  fresh  water  pressure 
pump should now turn on.  Allow fresh water to flow until all salt water is flushed out of 
the system. 
For the next flush procedure, test how long it takes until the brine at the reject outlet of 
the watermaker becomes fresh. 

 

4) 

Close the fresh water flush valve and the seawater shut off valve. 

 

MEMBRANE STORAGE PROCEDURE 

 
If  you  intend  to  store  your  watermaker  for  more  than  ten  days,  growth  of  microorganism  will 
degrade the RO membranes performance.   
 
The  RO  membranes  should  be  flushed  with  a  biocide solution to preserve the membrane for long-
term storage of up to ten months.

 

 

1) 

Fresh water flush the system. 

 

2) 

In  a  clean  plastic  container,  mix  5  gallons  /  20  litres  of  un-chlorinated fresh water with 
200 grams (2/3 container) of Echo Tec. Preservative # 3.   

 

3) 

Switch  the  three-way  valve  to  the  service  position.    Switch  the  diverter  valve  to  the 
sample position.  Switch the shut off valve to the off position. 

 

4) 

Open  the  pressure  control  valve  all  the  way  anti-clockwise  and  start  the  high  pressure 
pump only by holding down the start-button in the selector switch “Off” position. 

 

5) 

Infuse the storage solution with the service hose connected to the three-way valve while 
running  the  high-pressure  pump  without  pressure.    Press  and  hold  the  “START” button 
with  the  selector  switch  in  the  “OFF”  position  (high  pressure  pump  only).    When  the 
solution has been infused, release the start button and remove the pre-filter cartridges for 
dry storage. 

 
Under best conditions your watermaker is now prepared for a shut down period of ten months. 
 
Discard  the  product  water  for  at  least  thirty  minutes  of  initial  operation,  after  storage,  before 
drinking or before use in food preparations.

 

Summary of Contents for 1000-BHL- 2

Page 1: ...ES 5 6 INSTALLATION INSTRUCTIONS 7 8 OPERATION INSTRUCTIONS 9 MEMBRANE CLEANING PROCEDURE 10 MAINTENANCE TIMETABLE 11 PRESSURE VESSEL ENDPLUG CHANGING PROCEDURE 12 ELECTRICAL DIAGRAM 13 TROUBLESHOOTIN...

Page 2: ...familiar with each component of your new ECHO Tec desalination system By understanding the function importance and normal operation of each part in the system the operator can readily diagnose proble...

Page 3: ...FC Polyamide thin film composite spiral wound single pass reverse osmosis element SALT REJECTION min 99 5 SALINITY RANGE up to 33 000 ppm TDS NaCl PH RANGE 4 11 CHLORINE TOLERANCE 1000 ppm hours OPERA...

Page 4: ...316SS glycerin filled Flow Meter Product discharge Conductivity Digital product water quality monitor ppm TDS The following automatic emergency shut off functions are provided Low feed water pressure...

Page 5: ...cation inhibits growth of algae Connect the intake of the feed pump and the outlet of the priming reservoir with 3 4 PVC pipe or directly if possible Avoid elbows 90 degree fittings in your plumbing T...

Page 6: ...rinated water from your storage tanks sucks back into the RO membranes Therefore lead the product water into the tanks above water level The Product water can be led to the storage tanks up to a heigh...

Page 7: ...electrical control panel to the FEED position feed pump only and purge the system until all entrapped air has escaped 4 In the AUTO position press the START button until the pressure on the low press...

Page 8: ...r for more than ten days growth of microorganism will degrade the RO membranes performance The RO membranes should be flushed with a biocide solution to preserve the membrane for long term storage of...

Page 9: ...on label CAUTION Do not mix different cleaning chemicals together Do not use different cleaning chemicals together at the same time Mix the cleaning chemicals separately and use them separately Note...

Page 10: ...6 months High pressure pump Change crankcase oil Change packings seals and O rings Initial change after 50 hrs Every 200 operating hours or 6 months Every 5000 hrs or 2 years R O membrane When produc...

Page 11: ...s inner wall and remove it in one fast pull 6 Inspect the end plug for hairline cracks or damages on the O rings and O ring grooves 7 Pull the membrane on the product pipe out of the pressure vessel...

Page 12: ...TRANS FORMER START SWITCH S1 PUSH BUTTON NO SELECTOR SWITCH S2 3 POSITION MAINT 4 CONTACTS NO T1 HIGH PRESS SWITCH S4 NC LOW PRESS SWITCH S5 NO TANK FULL SWITCH S6 NC EXTERNAL MAIN IN ELECTRICAL DIAG...

Page 13: ...inlet lines for restrictions Check strainer and filter s Inability to Discharge valve chamber Allow more time to prime build up pressure has air trapped within it and ensure that there are no air suct...

Page 14: ...wn on page 8 Inspection inlet outlet valves 2 1 Remove valve caps slide out inlet outlet valves check the sondition of the various components of the valve and well as the O Ring replace if necessary 2...

Page 15: ...lacing oil seals 6 1 Remove the head See remove the ceramic pistons discharge oil 6 2 Remove the oil seals and the O Rings checking the seats and the piston guides 6 3 Remove the rear cover gasket 6 4...

Page 16: ...ned to Echo Marine s Service Center The purchaser must pay any transportation or labor expenses incurred in removing and returning the product to the service center The limited warranty does not exten...

Page 17: ...ranteed against iron fouling rust chemical attack extreme temperatures over 113 F under 33 F drying out or extreme pressures over 1000 psig CAUTION Use of parts not supplied directly by Echo Marine ge...

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